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UNDERGROUND GEARMOTOR FOR SWING GATES

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QK-SUB24 – QK-SUB220

SUB

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V03/2016

NEW 2016 MODEL

A

B

C

Centro scatola

Center box

Centro de la caja

Centre box

Drenaggio acqua

Drainage water

Drenaje de aqua

Aqua vidange

Canalizzazione

elettrica

Trunking

Alcantarilla para

Cables electricos

Egout de cables

electriques

ABC

TYPICAL INSTALLATION......................................................................................

3

TECHNICAL DATA.................................................................................... 3

DIMENSIONS ......................................................................................... 4

TYPICAL CONNECTION AND CABLE SECTION.......................................... 4

CONSIDERATIONS FOR INSTALLATION................................................... 5

INSTALLATION.......................................................................................

5-6-7-8-9

TROUBLESHOOTING............................................................................... 10

GENERAL ADVICE, USE AND MAINTENANCE..................................................

11

DECLARATION OF CONFORMITY (MANUFACTURER)..................................... 12

DECLARATION OF CONFORMITY (INSTALLER)................................................

12

13

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TECHNICAL DATA

Max. weight of leaf See installation limits table

Max. width of leaf 3,50 mt

Motors power supply 24 Vdc 230 Vac

Motor power 50 W 280 W

Motor RPM 1800 1400

Capacitor / 12,5 µF

Max. Thrust 300N

Working temperature -30° C / +70° C

Motor weight 10 Kg

Protection rating IP 67

Opening time 90° 16 sec

Current absorbed (motor) 3 A 1.4 A

230V24V

5

1

2

3

4

5

6

7

8

TYPICAL INSTALLATION 1- Operator

2- External photocell

3- Flashing warning light

4- Antenna

5- Internal photocell

6- Electronic control unit

7- Key-switch

8- Remote control

Working cycle (%) 100 50

380N

3m

2m 2,5m 3,5m

400kg

300kg

QK-SUB220 500kg

400kg

600kg

500kg

800kg

700kg

QK-SUB24

The values shown within table above can be reduced considerably in windy areas

INSTALLATION LIMITS

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DIMENSIONS

TYPICAL CONNECTION AND CABLE SECTION

2X1,5mm2 (24 Vdc )

4X1,5mm2 (230 Vca )

2X0,75mm2

4X0,75mm2

2X0,75mm2

3X1,5mm2

230V Line

RX Photocell TX Photocell

230 mm

375 mm

320 mm

165 mm

11 mm 9

329 mm

227 mm

141 mm

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INSTALLATION

CONSIDERATIONS FOR INSTALLATION

Introductory note: Dig a hole big enough to hold the foundation box, calculate the

required opening angle,

insert the sheath for laying the power cable, make water drainage holes in the

ground and cement the box solidly.

GATE WING OPENING ANGLE

Establish the required opening angle

90°

110°

Pillar

Internal view

Box position

·The installation and testing operations must be performed solely by qualified personnel in

order to guarantee the proper and safe operation of the automatic gate.

· The company declines any responsibility for damage caused by incorrect installations due

to incompetence and/or negligence.

·Before assembling the automatism, check that the gate is in perfect working order, hangs

well on its hinges and is suitably lubricated. It must also comply with the safety standards

in force in the country of installation..

Box position

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BOX INSTALLATION PROCEDURE

Dig a hole big enough to hold

the box containing the operator

(C1)

Insert the tube for water

drainage in the prepared hole

(F1)

Insert the sheath for laying the

power cables (F2).

Note: while positioning the box,

keep in mind the minimum

distance there must be between

the pillar and the centre of

rotation of the gate hinge.

Cement so that the box cannot

be moved, wait for it to dry and

then assemble the operator and

levers.

Distance between

Pillar - Hinge Centre

375mm

320mm

C1

F 2

F 1

165mm

75mm

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ASSEMBLING THE OPERATOR AND LEVERS

Insert the motor into the

foundation case and fixit with

nuts and washers supplied

Insert the ball in the pin located

on the box and fit the gate

anchorage lever (L1)

Put the connection lever(L2)

between the levers (L3) and

(L4) and block it with screws

and washers supplied

BALL

L 1

L 2

L 3

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FASTENING THE OPERATOR LEVER TO THE GATE

Insert the cover and fasten it

with the screws provided

Position the gate wing and the

lever (L1) so that they are

perfectly aligned and fasten

them by welding or similar.

welding

Gate wing

L 1

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Insert the key C provided into

the appropriate hole on the

lever L1

Turn the key

EMERGENCY RELEASE PROCEDURE

LIMIT SWITCHES ASSEMBLY (OPTIONAL)

Insert, regulate and block the mechanical limit switches in the desired position

OpeningClosing

L 1

V

C

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TROUBLESHOOTING

PROBLEM PROBABLE CAUSE SOLUTION

On giving a command with

the remote

control or with the

key-switch, the gate

doesn’t open or the motor

doesn’t start

230 volt mains voltage

absent Check master switch

Emergency STOP present

Check for any STOP

selectors or commands.

If not used, check jumper

on STOP contact input on

the control board

Fuse blown Replace with one of same

value.

Power cable of motor or

motors not

connected or faulty.

Connect the cable to

appropriate

terminal or replace.

The photocell is not

functioning or the

beam is interrupted

Check the connection,

remove any

obstacle across the beam

On giving a command with

the remote control, the

gate doesn’t open but

works with the key

command

The remote control has not

been

memorised or the battery

is flat

Carry out the remote

control learning

procedure on the radio

receiver or replace the

battery with a new one..

The gate starts, but stops

immediately

The force of the motor or

motors is insufficient

Modify the value with the

FORCE trimmer on the

control unit

One wing opens and the

other closes

The connection is not

correct

Invert the connection of

the cable of the motor

which rotates in the wrong

sense

N.B. - If the problem persists, contact your Retailer or the nearest Service

Centre

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MAINTENANCE

Actuators need very little maintenance; however their function depends also on the gate conditions,

hence here are operations to be done to keep the gate efficient at all times.

Warning: no one but the maintenance man, who must be a specialized technician, must be able to

control the automatic gate while it is being serviced. For this reason please turn off electricity,

avoiding also electric shocks hazard. If on the contrary electricity must be on for certain checks,

remember to check or disable any control device (remote controls, push button panels etc.) except

the one used by the service man.

Routine maintenance

Each of the following operations must be done when needed and in all cases at least every 6 months:

1) Mechanical maintenance

- Lubricate (with oilier) the hinges on which the gate swings;

- check the good conditions of brackets and motor’s hinges;

- do an unlocking operation to be sure the mechanism is always efficient.

2) Electrical maintenance

- Check the proper working of the safety devices;

- check the electronic friction’s efficacy;

- check the earth system’s (differential’s) efficacy. Try the differential switcher once a month

by pushing the special test button on the switcher.

GENERAL ADVICE

Install a gate’s safety system that complies with current regulations. Choose short routes for cables

and keep power cables separate from control ones. Install the control card in a waterproof box.

Please refer to current regulations when setting the gear motor’s maximum torque.

We advice you to install an outdoor switch, in compliance with European standards on the issue of

safety, to turn the electricity off when servicing the gate.

Check that each single installed device is efficient and effective.

Affix easily readable signs warning about the presence of a motorized gate.

USE

It is absolutely forbidden to use the device for any other purposes. The installed electronic unit (which

must have built-in electric friction), allows to select the following functions:

automatic: one control impulse will open or close the gate;

semi-automatic: one control impulse will open or close the gate.

In case of blackout, act on the manual unlocking device and move manually the gate. Remember that

this is an automatic device powered by electricity, consequently use with care. In particular,

remember:

- not to touch the device with wet hands and/or wet or bare feet;

- to turn off electricity before opening the control box and/or actuator;

- not to pull the lead to pull the plug out;

- to put the gate in movement only when it is completely visible;

- to keep out of the gate’s range of action if it is moving. Wait until it has stopped;

- not to let children or animals play near the gate;

- not to let children use the remote control or other operating devices;

- to carry out routine maintenance;

- in case of failure, to turn off electricity and operate the gate manually only if it is possible and

safe. Refrain from touching the gate and call an authorized technician.

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DECLARATION OF CONFORMITY

(OF THE MANUFACTURER)

Manufacturer: QUIKO ITALY SAS

hereby declares, under his liability, that the products:

QK-SUB24, QK-SUB220

are in compliance with the essential safety requirements of the regulations:

Electromagnetic Compatibility Directive .........................2004/108/EC

Low Voltage Directive ......................................................2006/95/EC

Machinery Directive .........................................................2006/42/EC

and their amendments and modifications, and with the regulations set forth by the

National Legislative Body of the country in which the machinery is destined for use.

Via Seccalegno, 19

36040 Sossano (VI)

Italia

Managing Director

Luca Borinato

Sossano, 1/1/2016

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DECLARATION OF CONFORMITY

(OF THE INSTALLER)

The undersigned:

in charge of the set-up, declares that the product:

Gate type:

are in compliance with the essential safety requirements of the regulations:

Electro magnetic Compatibility Directive .........................2004/108/EC

Low Voltage Directive ............................................................2006/95/EC

Machinery Directive ................................................................2006/42/EC

and also declares that the related and/or specific national technical regulations have been

followed:

EN 12453/EN 12445 on Industrial, Commercial and Residential Gates and Doors – Safe

Use of Motorized Doors – Requirements and Classification – Test Methods;

EN 12604/ EN 12605 on Industrial, Commercial and Residential Gates and Doors –

Mechanical Aspects – Requirements and Classification – Test Methods;

CEI 64/8 Electrical Systems Using Nominal Tension Not Higher Than 1000V a.c. and 1500

V d.c.;

EN 13241-1 (Industrial, commercial and garage doors and gates), conformity evaluation

(6.3).

Notes:

Place and date: ………………………………………

3

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SX

LEFT

DX

RIGHT

SALDARE

WELD

STAFFA / BRACKET

PERNO / PIN

STAFFA / BRACKET

PERNO / PIN

QK-BRASUB

Optional curved bracket to make QK-SUB220 gearmotor compatible with pre-installed foundation boxes of other brands

Staa opzionale per rendere il motoriduttore QK-SUB220 compatibile con casse di fondazione preinstallate di altri marchi

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Quiko Italy

Via Seccalegno, 19

36040 Sossano (VI) - Italy

Tel. +39 0444 785513

Fax +39 0444 782371

info@quiko.biz

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AUTOMAZIONE INTERRATA PER CANCELLI A BATTENTE

SUB

V03/2016

NUOVA VERSIONE 2016

QK-SUB24 – QK-SUB220

A

B

C

Centro scatola

Center box

Centro de la caja

Centre box

Drenaggio acqua

Drainage water

Drenaje de aqua

Aqua vidange

Canalizzazione

elettrica

Trunking

Alcantarilla para

Cables electricos

Egout de cables

electriques

ABC

Impianto tipo......... ............................................................................. 3

Dati tecnici .......................................................................................... 3

Dimensioni .......................................................................................... 4

Collegamento tipo e sezione cavi ...................................................... 4

Considerazione per l’installazione ...................................................... 5

Modalità’ di installazione ..................................................................... 5-6-7-8-9

Inconvenienti : cause e soluzioni....................................................... 10

Raccomandazioni, uso e manutenzione............................................. 11

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1- Motoriduttori

2- Fotocellula esterna

3- Lampeggiatore

4- Antenna

5- Fotocellula interna

6- Quadro di comando

7- Selettore a chiave

8- Radiocomando

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LIMITI D’IMPIEGO

DATI TECNICI

Peso Max anta Vedi tabella limiti d’impiego

Lunghezza Max anta 3,50 mt

Alimentazione motore 24 Vdc 230 Vac

Potenza motore 50 W 280 W

Giri motore 1800 1400

Condensatore / 12,5 µF

Coppia max

Temperatura di funzionamento -30° C / +70° C

Peso 10 Kg

Grado di protezione IP 67

Tempo di apertura 90° 16 sec

Forza di spinta 100%

Assorbimento medio motore 3 A 1.4A

230V24V

50%

300N 380N

3m

2m 2,5m 3,5m

400kg

300kg

QK-SUB220 500kg

400kg

600kg

500kg

800kg

700kg

QK-SUB24

I valori mostrati in tabella possono ridursi considerevolmente in aree ventose

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