Sime Murelle Equipe 100 150 Box ErP Manuale del proprietario

Categoria
Camini
Tipo
Manuale del proprietario
199839
ENSURE THAT THESE
INSTRUCTIONS ARE LEFT
FOR THE USER AFTER
COMPLETION OF THE
BENCHMARK SECTION
PLEASE READ THE
IMPORTANT NOTICE
WITHIN THIS GUIDE
REGARDING YOUR BOILER
WARRANTY
USER, INSTALLATION AND SERVICING INSTRUCTIONS
MURELLE EQUIPE
100 - 150 BOX ErP
Cod. 6328532 - 10/2018
ORIGINAL INSTRUCTIONS
This boiler may require 2 or more operatives to move it into its installation site, remove it from its packaging and
during movement into its installation location. Manoeuvring the boiler may include the use of a sack truck and
involve lifting pushing and pulling.
Caution should be exercised during these operations.
Operatives should be knowledgeable in handling techniques when performing these tasks and the following
precautions should be considered:
Grip the boiler at the base
Be physically capable
Use personal protective equipment as appropriate e.g. gloves, safety footwear.
During all manoeuvres and handling actions, every attempt should be made to ensure the following unless
unavoidable and/or the weight is light.
Keep back straight
Avoid twisting at the waist
Always grip with the palm of the hand
Keep load as close to the body as possible
Always use assistance
WARNING
Caution should be exercised when performing any work on this appliance.
Protective gloves and safety glasses are recommended.
Avoid direct contact with sharp edges.
Avoid contact with any hot surfaces.
NOTICE
Please be aware that due to the wet testing of the appliance, there may some residual water in the hydraulic circuit.
Protect any surfaces, carpets or floorings.
Use a suitable container to catch any water that escape when removing the protective caps from the connections.
SAFE HANDLING
CONFORMITY
Our Company declares that MURELLE EQUIPE 100-150 BOX ErP boilers comply with the essential requirements of
the following directives:
- Boiler Efficiency Directive 92/42/EEC
- Gas Appliances Directive 2009/142/EC
- Electromagnetic Compatibility Directive 2014/30/UE
- Low Voltage Directive 2014/35/UE
- Ecodesign Directive 2009/125/EC
- Regulation (EU) N. 813/2013 - 811/2013
All descriptions and illustrations provided in this manual have been carefully prepared but we reserve the right to make
changes and improvements in our products that may affect the accuracy of the information contained in this manual.
Important Information
IT IS A STATUTORY REQUIREMENT THAT ALL GAS APPLIANCES ARE INSTALLED BY COMPETENT PERSONS,
IN ACCORDANCE WITH THE GAS SAFETY (INSTALLATION AND USE) REGULATIONS (CURRENT EDITION).
The manufacturer’s instructions must not be taken as overriding any statutory requirements, and failure
to comply with these regulations may lead to prosecution.
No modifications to the appliance should be made unless they are fully approved by the manufacturer.
GAS LEAKS: DO NOT OPERATE ANY ELECTRICAL SWITCH, OR USE A NAKED FLAME. TURN OFF THE GAS
SUPPLY AND VENTILATE THE AREA BY OPENING DOORS AND WINDOWS contact the gas emergency ser-
vice on 0800111999.
CONTENTS
1 DEVICE DESCRIPTION ..................................................................... pag. 4
2 INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 9
3 CHARACTERISTICS ....................................................................... pag. 17
4 COMMISSIONIMG, USE AND MAINTENANCE .................................................. pag. 24
5 FAULT FINDING .......................................................................... pag. 34
6 APPENDIX 1 ............................................................................. pag. 36
USER INSTRUCTIONS ..................................................................... pag. 50
PRODUCT DETAILS ........................................................................................................................................ pag. 52
ANNEX AA.1 ................................................................................................................................................... pag. 53
Please refer to commissioning instructions for filling in the checklist at the back of this installation guide.
Note: All Gas Safe registered installers carry a ID Card.
You can check your installer is Gas Safe Registered by calling 0800 408 5577
IMPORTANT
Prior to switching on the boiler for the first time, check the following:
– Make sure that there are no liquids or inflammable materials in the immediate vicinity of the boiler.
Make sure that the electrical connections have been made correctly and that the earth wire is connected
to a good earthing system.
Ensure that tightness and let by test have been conducted, including the internal gas pipe work.
– Make sure that the boiler is set for operation for the type of gas supplied.
Check that the flue pipe for the outlet of the products of the combustion is unobstructed and has been
properly installed.
– Make sure that any isolation valves are open.
– Make sure that the system is filled with water and is thoroughly vented.
– Check that the circulating pump is not jammed.
– Purge the gas supply pipe work.
– Ensure that the checklist is filled in when the commissioning has been completed.
4
1.1 INTRODUCTION
“MURELE EQUIPE 100-150 BOX ErP”
are
pre-mixed condensation heating mod-
ules intended only for heating, designed
to work in sequence/cascade.
1 DEVICE DESCRIPTION
1.2 DIMENSIONS MODULES
1.2.1 “MURELLE EQUIPE 100 BOX ErP” (fig. 1)
Fig. 1
FIXTURES
M System supply G 2” (UNI - ISO 7/1)
R System return G 2” (UNI - ISO 7/1)
G Gas (Flange PN6-DN50)
S3 Condensation drain ø 40
NOTE: The installation must incorporate a hydraulic separator or plate heat exchanger. The hydraulic separator available
from Sime Ltd is supplied with modules in a kit code 8101550 and the tubes connecting the hydraulic separator in the kit
code 8101534. It can be assembled on the left-hand side by moving the system supply/return manifold blind flanges.
1305
390
415
260
675
630
355
695
1600
19 45
18 0
90
15 5
403
640
637
342
440
810
G
S3
M
R
MURELLE EQUIPE 50 BOX (M)
18 0
90
15 5
403
640
637
342
440
810
G
S3
M
R
355
695
1600
19 45
415
260
675
1100
1775
470
390
MURELLE EQUIPE 100 BOX (M)
5
1.2.2 “MURELLE EQUIPE 150 BOX ErP” (fig. 1/a)
Fig. 1/a
FIXTURES
M System supply G 2” (UNI - ISO 7/1)
R System return G 2” (UNI - ISO 7/1)
G Gas (Flange PN6-DN50)
S3 Condensation drain ø 40
470
630 390
1100 (Murelle Equipe
100-140 BOX ErP)
630
1730
1600
1945
MURELLE EQUIPE 150 BOX ErP
180
90
155
403
640
637
342
440
810
G
S3
M
R
415
260
675
45
1600
695
355
630
640
403
440
810
BOX CONTENITORE SINGOLO PER
SEPARATORE IDRAULICO E KIT SICUREZZE INAIL
cod. 8101517
810
440
NOTE: The installation must incorporate a hydraulic separator or plate heat exchanger. The hydraulic separator available
from Sime Ltd is supplied with modules in a kit code 8101550 and the tubes connecting the hydraulic separator in the kit
code 8101534. It can be assembled on the left-hand side by moving the system supply/return manifold blind flanges.
6
1.3 TECHNICAL SPECIFICATIONS
MURELLE EQUIPE 100 BOX ErP 150 BOX ErP
Generators with a heat output kW 46.7 2 3
Heat output
Nominal (80-60°C) (Pn max) kW 93.4 140.1
Nominal (50-30°C) (Pn max) kW 102.0 153.0
Minimum (80-60°C) (Pn min) kW 9.2 9.2
Minimum (50-30°C) (Pn min) kW 10.5 10.5
Heat input (*)
Nominal (Qn max - Qnw max) kW 96.0 144.0
Minimum (Qn min - Qnw min) kW 9.6 9.6
Min/max operating yield (80-60°C) % 96.1/97.3 96.1/97.3
Min/max operating yield (50-30°C) % 109.0/106.2 109.0/106.2
Operating yield at 30% (40-30°C) % 108.5 108.5
Losses after shutdown to 50°C (EN 15502) W 320 480
Supply voltage V-Hz 230-50 230-50
Adsorbed power consumption (Qn max) W 282 (2 x 141) 423 (3 x 141)
Adsorbed power consumption (Qn min) W 93 98
Absorbed power IPX4D IPX4D
Energy efficiency
Seasonal energy efficiency class of the heating system A A
Seasonal energy efficiency of the heating system % 93 93
Sound power of the heating system dB (A) --- ---
Single module temperature regulation °C 20/80 20/80
Water content modules l 25.5 43.7
Max operating pressure (PMS) bar (kPa) 3.5 (343) 3.5 (343)
Max operating temperature (T max) °C 85 85
Exhaust temperature at nominal input (80-60°C) °C 68 68
Exhaust temperature at minimum input (80-60°C) °C 58 58
Exhaust temperature at nominal input (50-30°C) °C 49 49
Exhaust temperature at minimum input (50-30°C) °C 42 42
Minimun/Maximum exhaust capacity g/s 4.2/44.4 4.2/66.7
CO
2 at input minimum/nominal (G20) % 9.0/9.3 9.0/9.3
CO2 at input minimum/nominal (G31) % 10.0/10.3 10.0/10.3
NOx measured (EN 15502-1:2015) mg/kWh 20 20
Maximum pressure exhaust manifold output Pa 100 100
PIN number 1312CM5620 1312CM5620
Category II2H3P II2H3P
Type B23-B53-B23P-B53P B23-B53-B23P-B53P
NOx emission class (EN 15502-1:2015) 6 (‹ 56 mg/kWh) 6 (‹ 56 mg/kWh)
Weight when empty kg 233 381
Gas and nozzle pressure
Supply pressure (G20) mbar (kPa) 20 (1.96) 20 (1.96)
Supply pressure (G31) mbar (kPa) 37 (3.63) 37 (3.63)
Number of nozzles 2 3
Nozzle diameter (G20) ø 8.0 8.0
Nozzle diameter (G31) ø 5.5 5.5
Consumption at nominal power (G20) m
3
/h 10.30 15.45
Consumption at minimum power (G20) m
3
/h 1.01 1.01
Consumption at nominal power (G31) kg/h 7.45 11.19
Consumption at minimum power (G31) kg/h 0.75 0.75
(*) Heat input of the heating system measured using lower heating value (LHV)
7
11
8
12
6
9
10
24
27
14
15
18
17
5
23
22
25
26
2
1
S3
G
M
R
30
3
3
1.4 OPERATING DIAGRAM (fig. 2)
Fig. 2
KEY
1 Cascade delivery supply probe (SMC)
2 Hydraulic compensator
3 Antifreeze siphon sensor (SB/SA)
4 Safety valve 3.5 bar
5 Condensation drain siphon
6 Gas valve
7 8 litre expansion tank
8 Fan
9 Heating supply probe (SM)
10 Safety thermostat 100°C
11 Exhaust temperature probe (SF)
12 Heat exchanger
13 Gas isolation valve
14 Heating return probe (SR)
15 Pressure transducer
16 Single module drain
17 Non return valve
18 Pump high efficiency
19 3-way isolation/drain valve
20 Isolation valve
FIXTURES
M System supply
R System return
G Gas
S3 Condensation drain
8
1.5 MAIN COMPONENTS (fig. 3)
Fig. 3
Code 8117010
Model MURELLE EQUIPE 100 BOX ErP
Serial n. 9999999999
PAR 1 = 6 (G20) / 14 (G31)
PAR 2 = 9
KEY
1 System return manifold
2 Gas isolation valve
3 System supply manifold
4 Gas valve
5 Fan
6 Safety thermostat 100°C
7 Heating supply probe (SM)
8 Ignition electrode
9 Control panel
10 Ionisation electrode
11 Pressure transducer
12 Single module drain
13 Safety valve 3.5 bar
14 Pump high efficiency
15 Isolation valve
16 3-way isolation/drain valve
17 Gas manifold
CAUTION: To access the control panel (9)
remove the two screws which secure it
to the support bracket and turn the panel
downwards.
MODEL
SERIAL NUMBER
YEAR OF CONSTRUCTION
WATER CONTENT IN BOILER
HEAT INPUT MAX
HEAT OUTPUT MAX (80-60°C)
HEAT OUTPUT MAX (50-30°C)
MAX OPERATING PRESSURE
CONTENTS D.H.W.
HEAT INPUT MAX D.H.W.
MAX OPERATING PRESSURE D.H.W.
D.H.W. FLOW RATE
POWER SUPPLY
MAX POWER ABSORBED
COUNTRIES OF DESTINATION
CATEGORY
TYPE
CODE
DIRECTIVE OF REFERENCE
PIN NUMBER
HEAT INPUT MIN
HEAT OUTPUT MIN (80-60°C)
HEAT OUTPUT MIN (50-30°C)
MAX OPERATING PRESSURE
HEAT INPUT MIN D.H.W.
MAX OPERATING PRESSURE D.H.W.
ELECTRICAL PROTECTION GRADE
NOx CLASS
CODE GAS COUNCIL NUMBER (UK)
CERTIFICATION WRAS (UK)
TYPE OF GAS
GAS SUPPLY PRESSURE
CLASSIFICATIONS
1.6 TECHNICAL DATA PLATE (fig. 3/a)
Fig. 3/a
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
9
The unit is suitable for external installation
in a fixed location.
It must be installed by qualified engineers
in compliance with all instructions con-
tained in this manual. Furthermore, the
installation must be in accordance with
current standards and regulations.
2.1 SUPPLY (fig. 4)
“MURELLE EQUIPE 100-150 BOX ErP”
heat modules are interconnected with
flange and gaskets. The cabinet is pre
painted, zinc coated.
They are supplied complete with flow and
return, gas and condensate manifolds,
external temperature probe kit, cascade
supply and RS-485 code 8092250 board
connection cable. Available separately:
Connection kit for the hydraulic separa-
tor code 8101534.
Single box (size: 630 x 640 x 1600) for
hydraulic separator, code 8101517 (fig-
ure 4)
Hydraulic separator kit code 8101550.
Polypropylene exhaust manifold kit for
indoor installation (purposely treated to
resist weathering when installed out-
doors):
code 8102511 for “100 BOX ErP” mod-
ule
code 8102512 for “150 BOX ErP” mod-
ule
Exhaust terminal code 8089530 (1 per
generator) for outdoor installations.
To electrically connect the modules and
to assemble the exhaust for indoor or out-
door installations, see points 2.6, 2.7 and
2.10 in this manual.
2.2 INSTALLATION
2.2.1 Indoors
“MURELLE EQUIPE 100-150 BOX ErP”
heat modules can be installed in boiler
rooms whose size and requirements meet
current regulations.
VENTILATION
The following is provide for your guidance
only, and assumes the ventilation air is
taken directly from outside. The sizes of
the vents may need to be increased in
respect of other appliances installed in the
same area, and seasonal use. Take care
that the position of low level vents would
not subject to adverse weather conditions,
ie flooding.
Ventilation requirements for Murelle HE
110 R ErP boilers and cascade systems.
BS6644 has a requirement that the tem-
peratures in a room or compartment do
not exceed certain levels:
25°C at floor level (0-100 mm)
32°C at mid level (1.5 M above the floor
level)
40°C at ceiling level (0-100 mm from ceil-
ing)
Installed as a class B appliance (open
flued).
Installed in a room
High level (within 15% of the room height
from ceiling) - 2 cm²/KW of net heat input
Low level (low as possible within 1 metre
2 INSTALLATION
2405
47 0
630 390
11 00
630
1730
1600
19 45
MURELLE EQUIPE 150 BOX (M)
18 0
90
15 5
403
64 0
63 7
34 2
44 0
81 0
G
S3
M
R
41 5
260
67 5
45
1600
695
355
630
64 0
403
44 0
81 0
BOX CONTENITORE SINGOLO
PER SEPARATORE IDRAULICO
cod. 8101517
81 0
44 0
Fig. 4
NOTICE: The supply and return of the hydraulic compensator can be posi-
tioned on the right or left-hand side of the box by moving the connection
flange secured with six screws.
SINGLE BOX FOR
HYDRAULIC SEPARATOR AND CONNECTIONS
code 8101517
10
from floor natural gas, 250 mm LPG)– 4
cm²/KW of net heat input
A single generator (48KW net input) would
require 96 cm² at high level and 192 cm² at
low level.
Installed in a compartment or enclosure
High level (within 15% of the room height
from ceiling) - 5 cm²/KW of net heat input
Low level (low as possible within 1 metre
from floor natural gas, 250 mm LPG) 10
cm²/KW of net heat input.
A single generator (48KW net input) would
require 240 cm² at high level and 1480 cm²
at low level.
2.2.2 Outdoors
“MURELLE EQUIPE 100-150 BOX ErP”
heat modules can also be installed out-
doors with the specific exhaust for single
module code 8089530.
2.3 SYSTEM REQUIREMENTS
The heating system should be flushed
prior to the connection of the heating
modules. The system should be treated in
accordance with BS 7593. Sime Ltd recom-
mend only the use of Fernox products for
the flushing and final treatment of the sys-
tem water. This is particularly important in
hard water areas.
It is recommended that the inhibitor
concentration is checked at installation,
system modification and at every service
in accordance with the manufacturers
instructions. Test kits are available from
inhibitor stockist.
WARNING: Failure to clean the heat sys-
tem or add an adequate inhibitor invali-
dates the device’s warranty.
Gas connections must be made in accord-
ance with current standards and regula-
tions.
When dimensioning gas pipes from the
meter to the module, both capacity volume
(consumption) in m
3
/h and gas density
must be taken into account.
System pipe sections must be able to
guarantee sufficient supply to cover maxi-
mum demand, limiting pressure loss
between the meter and any utility device
no greater than 1.0 mbar for second family
gas (natural gas).
A sticker inside the module includes iden-
tification and gas type data specific to the
module.
2.3.1 Condensation
drain connection
The condensate drain must be connected
to the civil drain by a pipe with minimum 5
mm per meter gradient for condensation
collection.
Only stainless steel or plastic pipes are
suitable to convey condensate.
2.3.2 Filter on the
gas pipe
The gas valve on each generator is sup
-
plied ex factory with an inlet filter, which,
however, is not adequate to entrap all the
impurities in the gas or in gas main pipes.
To prevent malfunctioning of the valve, or
in certain cases even to cut out the safety
device with which the valve is equipped,
install an adequate filter on the gas pipe.
2.5 FILLING THE SYSTEM
Cold system filling pressure must be 1
bar. The system must be filled slowly so
that air bubbles are released through the
specific escapes.
Fig. 5
STAFFA TELAIO
CALDAIA
G
M
R
Pmin
Pmax
11
2.6 EXHAUST FOR OUTDOOR
INSTALLATION (fig. 5)
The exhaust terminal for single module
code 8089530 is required for this type
of installation. For separately supplied
accessory assembly see fig. 5.
2.7 INDOOR INSTALLATION
EXHAUST KIT
(fig. 6)
Refer to fig. 6 for this type of installation.
The indicated solutions have the exhaust
manifold positioned both on the modules.
It is however possible to move the exhaust
of the left by simply rotating the manifold
180°.
NOTE: The kits are purposely treated also
to resist weathering when installed out
-
doors.
ø D
180
H
Fig. 6
MODEL D H
Murelle Equipe 100 BOX ErP 160 2020
Murelle Equipe 150 BOX ErP 160 2055
12
2.8 TUBES CONNECTING THE
HYDRAULIC SEPARATOR KIT
(fig. 7)
The connecting pipes for the hydraulic
separator are supplied in kit 8101534.
The kit is made up of the following compo-
nents (fig. 7):
System supply flanged section code
6291965
System return flanged section code
6291965
Gaskets, nuts and fastening screws M16
Expansion vessel 8 liters code 6245108
(Preload pressure 1.5 bar Maximum
pressure 10 bar) and connection pipe
code 6227661.
WARNING: In models “100-150 BOX ErP”
the tubes connecting hydraulic separator
kit can be inserted in a specific protective
box code 8101517 supplied separately
(see fig 4).
2.9 RS-485 BOARD (fig. 8)
Each module is supplied with the RS- 485
board which allows you to manage the 8
boilers in sequence/cascade.
2.9.1 MODBUS mode
This mode allows for MODBUS commu-
nication of at least two boilers in cascade
and is performed by requesting MODBUS
INTERFACE KIT code 8092278.
Fig. 7
x 2
CN10
CHIAVE
POLARIZATION
Fig. 8
13
2.10 HYDRAULIC SEPARATOR
The hydraulic separator (available from
Sime Ltd)
is supplied separately in a kit
code 8101550 complete with gaskets, nuts
and fastening screws (figure 9).
It is mandatory to include a hydraulic sepa-
rator in the assembly of the 100-150 BOX
ErP.
WARNING: The hydraulic separator can
be inserted in a specific protective box
code 8101517 supplied separately.
2.10.1 Load loss hydraulic
separator (fig. 10)
Hydraulic separator load losses are indi-
cated in the diagram in figure 10.
Fig. 9
80
100
120
140
2
PORTATA (m
3
/h)
46810 12
0
20
40
60
∆p (mbar)
14
16
18
160
180
200
220
240
260
Fig. 10
G
M R
Pmin
Pmax
COLLETTORE
SCARICO FUMI ø 160
(kit A + B + B)
cod. 6296522
TAGLIARE
NELLA
POS. 2
B
– Kit cod. 810255 0
cod. 6296522
cod. 6296505
cod. 6296501
cod. 6296520
TAGLIARE
NELLA
POS. 1
B
– Kit cod. 810255 0
cod. 6296516
cod. 6296500
A
– Kit cod. 8102555
COLLETTORE
SCARICO FUMI ø 160
(kit A + B + B + B)
cod. 6296522
cod. 6296505
cod. 6296501
cod. 6296520
TAGLIARE
NELLA
POS. 1
B
– Kit cod. 810255 0
cod. 6296522
TAGLIARE
NELLA
POS. 2
B
– Kit cod. 810255 0
cod. 6296522
TAGLIARE
NELLA POS.
3
B
– Kit cod. 810255 0
cod. 6296516
cod. 6296500
A
– Kit cod. 8102555
MURELLE EQUIPE 150 ErP
MURELLE EQUIPE 100 ErP
ALTEZZA VARIABILE
TRONCHETTO
cod. 6296522
Etichetta
graduata per
altezza taglio
secondo
la sequenza
della caldaia
1
2
3
4
5
6
COD. 5192960
COD. 6296539
L= 150
COD. 5192950
COD. 5192950
COD. 6296539
L= 150
M2
COD. 5192960
COD. 6296539
L= 150
COD. 5192950
COD. 5192950
COD. 6296539
L= 150
COD. 5192950
COD. 6296539
L= 150
MURELLE EQUIPE 150 ErP
MURELLE EQUIPE 100 ErP
CAPACITY (m
3
/h)
14
Fig. 11
2.11 ELECTRICAL
CONNECTIONS
Each module is supplied with a power cord
which, if replacement is required, it must
be replaced with one of similar type and
dimensions. 230V 50 Hz single phase
voltage is required using a fuse protected
main switch with at least 3 mm. between
contacts. Observe the L N polarity and
grounding connection. Each generator
should be fused at 3 A.
NOTE: Sime declines all responsibility
for injury or damage to persons, animals
or property resulting from the failure to
provide for proper earthing of the appli-
ance.
2.11.1 Wiring diagram single generator (fig. 11)
KEY
F1-2 Fuse (4 AT)
TRA Ignition transformer
PI Pump high efficiency
V Fan
EA Ignition electrode
ER Ionisation electrode
EV1-2 Gas valve coil
TS Safety thermostat
SF Exhaust temperature sensor
TFU Thermal fuse
SM Flow temperature sensor
SR Return temperature sensor
TPA Pressure transducer
TA1 Zone 1 environment thermostat
JP1 Selection TA2 or 0-10 VDC
TA2 Zone 2 environment thermostat
SB/SA Antifreeze siphon sensor
CR Remote control
SIME HOME (optional)
SE External sensor (optional)
OP Programming clock (optional)
AR Remote alarm
VZ Zone valve
AUX Auxiliary connection
RS-485 CASCADE board
NOTE: Connect TA1 to the clamps 7-8
after having removed the bridge.
CONNECTOR SPARE
PART CODES:
CN1 code 6319162
CN2 code 6319170
CN3 code 6319164
CN4 code 6316203
CN6 code 6316202
CN7 code 6316204
CN10 code 6319165
CN12 code 6319171
CN13 code 6319172
CN14 code 6316213
CN18 code 6319179
For BMS (0-10v dc) operation:
- Remove the jumper JP1 and ensure that TA1 link is fitted
- Connect the positive signal at terminal 10 of CN6
- Connect the negative signal at terminal 4 of the CN4.
15
Pmin
Pma
x
TS
Kit sicurezze
ISPSEL
RS-485
RS-485
RS-485 RS-485
RS-485
SE
SMC
(MASTER)
(SLAVE 2)
(SLAVE 3)
(SLAVE 4)
(SLAVE 1)
RS-485
(SLAVE 5)
Schema elettrico MURELLE EQUIPE 660
Fig. 11/a
KEY
L Line
N Neutral
SE External sensor
SMC Cascade supply probe
RS-485 Cascade management board
2.11.2 Electrical connection of generators in sequence/cascade (fig. 11/a)
The RS-485 board for management in sequence/cascade
is placed at the rear of the control panel of each individual
generator as shown in the figure.
CONFIGURATION OF CASCADE PARAMETERS
Sequence/cascade installations must have the following
INST parameter set on all connected generators:
PAR 15 = 0 for the first generator (MASTER)
1 .... 7 for the other generators (SLAVE)
(Avoid assigning the same number to SLAVE
generators)
Set the following INST parameter if polypropylene smoke
collectors with a clapet valve are used in sequence/cascade
installations:
PAR 1 = 6 (for NATURAL GAS generators)
14 (for PROPANE generators)
To access the INST parameters, see point 3.3.
In addition, when the number of connected generators
in cascade is more than two, parameter OEM A1 of the
MASTER generator must be configured as well.
To access the OEM parameters press simultaneously the
buttons (
5
3
1
2
4
and
5
3
1
2
4
) for 2 seconds.
Having entered the INST level, press (
5
3
1
2
4
and
5
3
1
2
4
) simultane-
ously for another 2 seconds. At this point insert the access
code formed by this sequence of INSTALLATOR BUTTONS:
“ + / - / < / > / < “.
Set the parameter:
PAR A1 = Number of cascade generators (3 ... 8)
x 2
CN10
CHIAVE
POLARIZATION
16
2.11.3 Room Thermostat and/or Timer
(clean contact)
The heating demand can be controlled
by a thermostat and/or timer (TA) con-
nected to CN6 terminals 7-8 (see fig
11), after having removed the existing
bridge. The control being used must be
of a class conforming to the standard EN
607301 (clean electrical contact).
2.11.4 Remote control SIME HOME
connection (optional)
The heating demand can be controlled
by use of remote control unit SIME
HOME (code 8092281)
The remote control unit allows for com-
plete control, except lockout reset.
The generator will display CR.
For installation and use of the control
follow the instructions in the package.
NOTE, Ensure PAR 10 set to 1 (PAR 10
= 1)
2.11.5 External Sensor (8094101)
An external sensor (code 8091401) can
be connected, which can automatically
regulate the flow temperature value of
the cascade delivery according to the
external temperature.
For installation follow the instructions
in the package. It is possible to make
corrections to the values by adjustment
of PAR 11.
2.11.6 Heat Demand by 230v
The heat demand can be controlled by
230v applied to terminal 14 of CN7, and
removal of the bridge on CN6 terminals
7 & 8.
2.11.7 BMS (Building Management
Systems)
The cascade of generators can be con-
trolled by a BMS signal, and should be
connected as shown in fig 11.
Set PAR 14 according to the maximum
(10v) flow temperature required.
17
3.1 CONTROL PANEL (fig. 12)
3 CHARACTERISTICS
5
3
1
2
4
2 - DESCRIPTION OF CONTROLS
5
3
1
2
4
ON = Electricity supply to boiler is on
OFF = Electricity supply to boiler is on but nor ready
for functioning. However, the protection
functions are active.
5
3
1
2
4
SUMMER MODE KEY
When this key is pressed, the boiler functions only
when D.H.W. is requested (function not available)
5
3
1
2
4
When this key is pressed, the boiler provides heat-
ing and D.H.W.
5
3
1
2
4
D.H.W. TEMP KEY
When this key is pressed, the temperature of the D.H.W.
is shown on the display (function not available)
5
3
1
2
4
The first time the key is pressed, the temperature
of heating circuit 1 is shown.
The second time the key is pressed, the tempera-
ture of heating circuit 2 is shown.
The third time the key is pressed, the temperature
of heating circuit 3 is shown (Three zones).
5
3
1
2
4
RE-SET KEY
This allows for restoring functioning after a func-
tioning error.
5
3
1
2
4
By pressing this key the set value increases or
decreases.
4 - LUMINOUS BAR
Blue = Functioning
Red = Functioning error
5 - PROGRAMMING CLOCK (optional)
Mechanical clock (code 8092228) or digital clock (code
8092229) to program heating (single zone only).
Fig. 12
3 - KEYS RESERVED FOR THE INSTALLER
(access to INST and OEM parameters)
To be used only with the SIME programming kit and
only by authorised personnel. Do not connect other
electronic devices (cameras, telephones, mp3 play-
ers, etc.) Use a tool to remove the cap and reinsert
after use.
Before use, it is advisable to touch an earthed
metallic surface to discharge static electricity.
This key can be pressed several times to view the
parameters.
CHIMNEY SWEEP KEY
This key can be pressed several times to view the
parameters.
This key changes the default settings.
INCREASE KEY
This key changes the default settings.
1 - DESCRIPTION OF DISPLAY ICONS
SUMMER MODE ICON
WINTER MODE ICON
D.H.W. MODE ICON
HEATING DEMAND ICON
GRADED POWER SCALE
The segments of the bar light up in proportion to boiler
power output .
BURNER FUNCTIONING AND LOCKOUT ICON
RESET REQUIRED ICON
CHIMNEY SWEEP ICON
SECONDARY DIGITS
The boiler visualises the value of the pressure of
the system (correct value is between 1 and 1.5 bar)
MAIN DIGITS
The boiler visualises the values set, the state of
anomaly and the external temperature
INTEGRATIVE SOURCES ICON
18
3.2 ACCESS TO INSTALLER’S INFORMATION
For access to information for the installer, press the key
5
3
1
2
4
(3 fig. 12). Every time the key is pressed, the display moves to the next
item of information. If the key
5
3
1
2
4
is not pressed, the system automatically quits the function. If there is no expansion board (MIXED
ZONE or SOLAR) the relative info will not be displayed. List of information:
1. Visualizzazione temperatura esterna
solo con sonda esterna collegata
2. Visualizzazione temperatura sonda
mandata riscaldamento (SM)
3. Visualizzazione temperatura sonda
sanitario (SS) solo per caldaie istantanee
4. Visualizzazione temperatura sonda
ausiliaria o sonda bollitore (SB)
6. Visualizzazione temperatura
riscaldamento riferita al primo circuito
7. Visualizzazione temperatura
riscaldamento riferita al secondo circuito
9. Visualizzazione numero giri ventilatore in rpm x 100 (es. 4.800 e 1.850 rpm)
10. Visualizzazione ore di funzionamento del bruciatore in h x 100 (es. 14.000 e 10)
11. Visualizzazione numero di accensioni del bruciatore x 1.000 (es. 97.000 e 500)
5. Visualizzazione temperatura sonda
fumi (SF)
8. Visualizzazione corrente
di ionizzazione in µA
17. Visualizzazione portata sanitaria flussimetro (es. 18 l/min
e 0,3 l/min) o stato flussostato (rispettivamente ON e OFF)
12. Visualizzazione numero totale
delle anomalie
13. Contatore accessi parametri
installatore (es. 140 accessi)
14. Contatore accessi parametri
OEM (es. 48 accessi)
15. Contatore accessi parametri
CASCATA OEM (es. 05 accessi)
2. Display of Heating flow sensor (SM)
3. Display of D.H.W. temperature sensor (SS)
only for instantaneous boilers
4. Display of auxiliary temperature sensor
or D.H.W. sensor (SB)
6. Display of heating temperature of first
circuit
7. Display of heating temperature of second
circuit
8. Display of ionisation current in µA
10. Display of hours of functioning of the burner in h x 100 (e.g. 14000 and 10)
11. Display of number of times the burner has ignited x 1000 (e.g. 97000 and 500)
12. Display of total number
of errors
5. Display of exhaust temperature sensor
(SF)
13. Parameter access counter–
Installer (i.e. 140 accesses)
14. Parameter access counter–OEM
(i.e. 48 accesses)
1. Display of external temperature, only
with external sensor connected
9. Display of fan speed in rpm x 100 (e.g. 4.800 and 1850 rpm)
15. Parameter access counter–
CASCADE OEM (i.e. 05 accesses)
17. Display of D.H.W. flowmeter load (i.e. 18 l/min and 0.3 l/min) or flow switch
(respectively ON and OFF) (Not this boiler)
19
20. Visualizzazione valore sonda mandata impianto miscelato
con schedino ZONA MIX 1 (ingresso
S2)
21. Visualizzazione termostato sicurezza ZONA MIX (ingresso S1)
rispettivamente ON e OFF
22. Visualizzazione pompa con schedino ZONA MIX 1
(rispettivamente ON e OFF)
23. Visualizzazione comando apertura valvola con
schedino ZONA MIX 1 (rispettivamente ON e OFF)
24. Visualizzazione comando chiusura valvola
con schedino ZONA MIX 1 (rispettivamente ON e OFF)
25. Visualizzazione valore della sonda mandata impianto miscelato
con schedino ZONA MIX 2
26. Visualizzazione termostato sicurezza con schedino
ZONA MIX 2 (ingresso S1) rispettivamente ON e OFF
27. Visualizzazione pompa con schedino ZONA MIX 2
(rispettivamente ON e OFF)
28. Visualizzazione comando apertura valvola con schedino
ZONA MIX 2 (rispettivamente ON e OFF)
29. Visualizzazione comando chiusura valvola con schedino
ZONA MIX 2 (rispettivamente ON e OFF)
30. Visualizzazione valore temperatura sonda solare S1
con schedino solare INSOL
31. Visualizzazione valore temperatura sonda solare S2
con schedino solare INSOL
32. Visualizzazione valore temperatura sonda solare S3
con schedino solare INSOL
33. Visualizzazione relè solare R1 con schedino solare INSOL
(rispettivamente ON e OFF)
34. Visualizzazione relè solare R2 con schedino solare INSOL
(rispettivamente ON e OFF)
35. Visualizzazione relè solare R3 con schedino solare INSOL
(rispettivamente ON e OFF)
18. Visualizzazione valore sonda ritorno riscaldamento (SR)
19. Visualizzazione valore sonda collettore cascata
40. Visualizzazione valore %
comando pompa PWM
36. Visualizzazione stato flussostato solare
(rispettivamente ON e OFF)
60. Visualizzazione codice
errore ultima anomalia
61. Visualizzazione codice
errore penultima anomalia
70. Codice di warning
90. Versione software presente
su RS-485 (es. versione 01)
91. Versione software presente su
schedino EXP (config. ZONA MIX)
92. Versione software presente su 2°
schedino EXP (config. ZONA MIX)
45. Visualizzazione temperatura
riscaldamento riferita al terzo circuito
20. Display of delivery probe value mixed with board
MIXED ZONE 1 (input S2)
21. Display of safety thermostat MIXED ZONE (input S1)
respectively ON and OFF
22. Display of pump with board MIXED ZONE 1 (respec-
tively ON and OFF)
23. Display of valve opening control with board MIXED
ZONE 1 (respectively ON and OFF)
24. Display of valve closing control with board MIXED
ZONE 1 (respectively ON and OFF)
25. Display of the plant delivery probe mixed with board
MIXED ZONE 2
26. Display of safety thermostat with board MIXED ZONE
2 (input S1) respectively ON and OFF
27. Display of pump with board MIXED ZONE 2 (respec-
tively ON and OFF)
28. Display of valve opening control with board MIXED
ZONE 2 (respectively ON and OFF)
29. Display of valve closing opening control with board
MIXED ZONE 2 (respectively ON and OFF)
30. Display of solar probe temperature value S1 with solar
board SOLAR
31. Display of solar probe temperature value S2 with solar
board SOLAR
32. Display of solar probe temperature value S3 with solar
board SOLAR
33. Display of solar relay R1 with solar board SOLAR
(respectively ON and OFF)
34. Display of solar relay R2 with solar board SOLAR
(respectively ON and OFF)
35. Display of solar relay R3 with solar card SOLAR (respec-
tively ON and OFF)
18. Display of Heating return sensor value (SR)
19. Display of cascade delivery sensor (SMC) value
36. Display of solar flow meter state (respectively ON and
OFF)
40. Display of % value pump
control PWM
60. Display of code of last
error
61.
Display
of code of penul-
timate
error
70. Code warning
90. Software version on
RS-485 (e.g. version 01)
91. Software version on EXP
(configuration MIXED ZONE)
92. Software version on second EXP
(configuration MIXED ZONE)
45. Visualization temperature heating refers to the
third circuit
20
3.3 ACCESS TO INSTALLER’S
PARAMETERS
For access to the installer’s parameters,
press simultaneously the keys
5
3
1
2
4
and
5
3
1
2
4
or 2 seconds (3 fig. 12).
For example, the parameter PAR 23 is dis
-
played on the display of the control panel in
the following way:
The parameters scroll forwards and back
-
wards with the key
5
3
1
2
4
and
5
3
1
2
4
and the
default parameters can be changed with
the keys
5
3
1
2
4
and
5
3
1
2
4
.
The standard visualisation returns auto
-
matically after 60 seconds, or by pressing
one of the control keys (2 fig. 12).
3.3.1 Replacing the board or
RESETTING parameters
If the PCB is replaced or reset, it is neces
-
sary to configure PAR 1 and PAR 2 by asso-
ciating the following values to each type of
boiler to be able to restart the boiler:
1. Visualizzazione temperatura
esterna solo con sonda esterna collegata
2. Visualizzazione temperatura sonda
riscaldamento (SM)
3. Visualizzazione temperatura sonda
sanitario (SS) solo per caldaie istantanee
4. Visualizzazione temperatura sonda
ausiliaria o sonda bollitore (SB)
6. Visualizzazione temperatura
riscaldamento riferita al primo circuito
7. Visualizzazione temperatura
riscaldamento riferita al secondo circuito
13. Visualizzazione codice errore
penultima anomalia
14. Visualizzazione numero totale
delle anomalie
9. Visualizzazione numero giri ventilatore in rpm x 100 (es. 4.800 e 1.850 rpm)
10. Visualizzazione ore di funzionamento del bruciatore in h x 100 (es. 14.000 e 10)
11. Visualizzazione numero di accensioni del bruciatore x 1.000 (es. 97.000 e 500)
12. Visualizzazione codice errore
ultima anomalia
15. Contatore accessi parametri
installatore (es. 140 accessi)
5. Visualizzazione temperatura
sonda fumi
8. Visualizzazione corrente
di ionizzazione in µA
16. Contatore accessi parametri
OEM (es. 48 accessi)
PARAMETERS INSTALLER
FAST CONFIGURATION
PAR DESCRIPTION RANGE UNIT OF INC/DEC DEFAULT
MEASUREMENT UNIT SETTING
1 Combustion configuration -- = ND = = “- -”
1 ... 31
2 Hydraulic configuration -- = ND = = “- -”
1 ... 14
3 Timetable 2 programmer 1 =
DHW + Recirc. pump
= = 1
2 = DHW
3 = Recirculation pump
4 Pressure transducer disabler 0 = Disabled = = 1
1 = Enabled 0-4 BAR
2 = Enabled 0-6 BAR
3 = Enabled 0-4 BAR (NO ALL 09)
4 = Enabled 0-6 BAR (NO ALL 09)
5 Assignment of auxiliary relay AUX 1 = Remote alarm NO = = 1
2 = Recirculation pump
3 = Automatic load.
4 = Remote alarm NC
5 = Heat pump
6 = Zone 2 valve
6 Luminous bar indicating presence 0 = Disabled = = 1
of voltage 1 = Enabled
7 Allocation of SIME HOME channels 0 = Not assigned = = 1
1 = Circuit 1
2 = Three-zone circuit
8 Fan rpm Step ignition 0,0 ... 81
rpmx100 0,1 from 0,1 to 19,9 0,0
1 from 20 to 81
9 Long chimneys 0 ... 20 % 1 0
10 Remote control option setting 1 = SIME HOME = = 1
2 = CR 53
3 = RVS 43.143
4 = RVS 46.530
5 = RVS 61.843
11 Correction values external sensor -5 ... +5 °C 1 0
12 Backlighting duration -- = Always sec. x 10 1 3
0 = Never
1 ... 199
13 Modulating pump speed -- = None % 10 Au
Au = Automatic mod.
30...100 = % Settable
modulation
14 Setting second input TA -- = Contact TA -- -- --
5...160 = Input 0...10VDC
15 Cascade address -- = Not enabled -- 1 --
0 = Master
1...7 = Slaves
16 ModBus address -- = Not enabled -- 1 --
1...31 = Slaves
17 ModBus communication configuration 1 ... 30 -- 1 25
19 Type circuit 0 = Two zones -- -- 0
1 = Three zones
D.H.W. - HEATING
PAR DESCRIPTION RANGE UNIT OF INC/DEC DEFAULT
MEASUREMENT UNIT SETTING
20 Minimum heating temperature Zone 1 PAR 64 OEM ... PAR 21 °C 1 20
21 Maximum heating temperature Zone 1 PAR 20 ... PAR 65 OEM °C 1 80
22 Heating curve slope Zone 1 3 ... 40 -- 1 20
23 Minimum heating temperature Zone 2 PAR 64 OEM ... PAR 24 °C 1 20
24 Maximum heating temperature Zone 2 PAR 23 ... PAR 65 OEM °C 1 80
25 Heating curve slope Zone 2 3 ... 40 -- 1 20
26 Minimum heating temperature Zone 3 PAR 64 OEM ... PAR 27 °C 1 20
27 Maximum heating temperature Zone 3 PAR 26 ... PAR 65 OEM °C 1 80
28 Heating curve slope Zone 3 3 ... 40 -- 1 20
29 t heating circuit 10 ... 40 °C 1 20
30 Post-circulation heating time 0 ... 199 Sec. 10 30
31 Maximum heating capacity 30 ... 100 % 1 100
32 Zone 1 pump activation delay 0 ... 199 10 sec. 1 1
33 Start-up delay 0 ... 10 Min. 1 3
34 Additional source activation threshold -- , -10 ... 40 °C 1 “- -”
35 Boiler antifreeze 0 ... +20 °C 1 3
36 External sensor antifreeze -5 ... +5 °C 1 -2
37 Band saturation -- =
Disabled
% 1 100
flowmeter modulation 0 ... 100
38 D.H.W. post-circulation time 0 ... 199 Sec. 1 0
39 Anti-legionella 0 =
Disabled
-- -- 0
(only D.H.W tank)) 1 =
Enabled
GAS MODEL PAR 1
METHANE 100 BOX ErP 6
(G 20) 150 BOX ErP
PROPANE 100 BOX ErP 14
(G 31) 150 BOX ErP
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Sime Murelle Equipe 100 150 Box ErP Manuale del proprietario

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Manuale del proprietario