Simplicity 885634 Manuale utente

Categoria
Tosa erba
Tipo
Manuale utente

Questo manuale è adatto anche per

Mfg. No. Description
885634 Adapter Kit for Snowthrower & Hitch
Refer to this COMPLETE OPERATOR’S MANUAL for installing this Adapter Kit as
well as the 1695969 Snowthrower
NOTE: Some of the 1695969 Hardware / Parts will not be used when installing this Kit.
885882
Rev. -
Adapter Kit
for Assembly of 1695969 Snowthrower & Hitch unto RD Riders
ASSEMBLY
OPERATOR’S
MANUAL
Not for
Reproduction
2
Not for
Reproduction
3
Table of Contents
Hardware / Parts ............................................................................ 4
ADAPTER Kit Contents ............................................................. 4
1695969 SNOWTHROWER & HITCH / Box Contents .............. 5
1695969 SNOWTHROWER & HITCH / Bag Contents .............. 6
Operator Safety ............................................................................. 7
Features & Controls ...................................................................... 9
Assembly ....................................................................................... 10
Hardware / Parts Identification ................................................... 10
Unpacking ................................................................................. 10
Chute Assembly ........................................................................ 10
Rear Hitch Installation ............................................................... 11
Hitch Modifications .................................................................... 12
Install Hitch Assembly (Cast Iron Axle) ...................................... 14
Install Hitch Assembly (Stamped Front Axle) ............................. 15
Attach Lift Arm Assembly to Tractor ........................................... 16
Lift Assist Spring Assembly (Cast Iron Axle) .............................. 18
Lift Assist Spring Assembly (Stamped Axle).............................. 18
Attach Lift Spring Assembly....................................................... 18
Chute Motor Wiring Harness Installation
(Non-Electric Deck Models) ................................................ 19
Chute Motor Wiring Harness Installation
(Electric Deck Lift Models) .................................................. 21
Operation ....................................................................................... 22
Checks Before Starting ............................................................. 22
Engine & Ground Speed Selection ............................................ 22
Transporting .............................................................................. 22
Snow Removal Suggestions ...................................................... 23
Daily Storage ............................................................................. 23
O -Season Storage................................................................... 23
Troubleshooting ............................................................................ 24
Troubleshooting ......................................................................... 24
Skid Shoe Adjustment ............................................................... 25
Electric Chute Rotator Gear ...................................................... 25
Lift Adjustment .......................................................................... 25
Belt Tension Adjustment ............................................................ 25
Maintenance .................................................................................. 26
Maintenance Schedule .............................................................. 26
General Libricatiom ................................................................... 26
Warranty ......................................................................................... 27
NOTE: In these instructions, “front”, “back”, “left” and “right” are
referenced from the operating position.
Not for
Reproduction
4
ADAPTER KIT Contents -
A, Kit - BOLTS,
5/16”-18 X .75” (Qty. 4)
C, Kit - NUT, WHIZ LOCK,
5/16”-18 (Qty. 5)
B, Kit - HITCH BRACKET, (Qty. 1)
D, Kit - REAR PLATE
(Qty. 1)
E, Kit - CAPSCREW,
5/16”-18 x .1.75” (Qty. 1)
G, Kit - WASHER,
1.0 OD x .13” THK x .375” (Qty. 1)
H, Kit - WASHER,
1.12 OD x .11” THK x .66” (Qty. 2)
K, Kit - PLATE, (Qty. 1)J, Kit - BOLT,
3/8”-16 x .1.00” (Qty. 1)
L, Kit - CAPSCREW,
3/8”-16 x .1.25” (Qty. 3)
M, Kit - HEX NUT,
3/8”-16 (Qty. 4)
N, Kit - CAPSCREW,
1/4”-20 X 3.00” (Qty. 1)
F, Kit - WASHER,
.875 OD x .219” THK x .406” (Qty. 6)
O, Kit - WASHER,
.84 OD x .12” THK x .261” (Qty. 2)
Q, Kit - HEX NUT,
1/4”-20 (Qty. 1)
P, Kit - SPRING BRACKET,
(Qty. 1)
R, Kit - WIRE HARNESS,
(Qty. 1)
I, Kit - SAFETY CLIP,
(Qty. 1)
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Reproduction
5
1695969 SNOWTHROWER & HITCH / Box Contents
B - CHUTE,
(Qty. 1)
H - LIFT ARM ASSEMBLY,
(Qty. 1)
C - HITCH ASSEMBLY,
(Qty. 1)
I - LIFT ROD ASSEMBLY,
(Qty. 1)
A - SNOWTHROWER ASSEMBLY,
(Qty. 1)
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Reproduction
6
E - COTTER PIN
G - HAIR PIN
1695969 SNOW BLADE & HITCH / Hardware Bag Contents
D - HITCH SUPPORT SHAFT
F - HITCH LATCH PIN
J - SAFETY CLIPS,
(Qty. 2)
K - TURNBUCKLE,
(Qty. 1)
M - SAFETY CLIPS,
(Qty. 1)
O - SWITCH,
(Qty. 1)
N - UPPER WIRE HARNESS,
(Qty. 1)
P - CLIPS,
(Qty. 4)
Q - EXTENSION WIRE HARNESS,
(Qty. 1)
L - SPRING,
(Qty. 1)
Some of the 1695969 Hardware / Parts will not be used when installing this Kit.
Not for
Reproduction
7
Operator Safety / SNOWTHROWERS
This snowthrower is capable of amputating hands and feet and throwing objects. Failure to observe the following
safety instructions could result in serious injury. Read these safety rules, and the safety rules in your tractor
Operator’s Manual, and follow them closely. Failure to obey these rules could result in loss of control of vehicle,
severe personal injury to yourself, or damage to property or equipment. The triangle
in the text signifies
important cautions or warnings which must be followed.
Operator Safety
DANGER
Amputation hazard
The discharge chute
contains a rotating impeller
to throw snow. Fingers can
quickly become caught in
the impeller. Never clear or
unclog the discharge chute
with your hands. Always
use a clean-out tool.
Failure to observe these safety instructions will
result in traumatic amputation or severe laceration.
Hand contact with the rotating impeller inside the
discharge chute is the most common cause of injury
associated with snowthrowers. Never use your hands to
clean out the discharge chute.
To safely clear a clogged discharge chute, follow
these instructions:
1. Shut OFF the engine.
2. Wait 10 seconds to be sure the impeller blades have
stopped rotating.
3. Always use a clean-out tool, not your hands.
General
• Read this manual and the tractor Operator’s Manual
carefully. Be thoroughly familiar with the controls and
the proper use of the equipment.
If snowthrower is equipped with a spring-assist tension
lever, never pull the spring-assist tension lever back
unless snowthrower is in fully raised position. The
spring is under tension when snowthrower is in lowered
position.
• Never allow children to operate the machine. Do not
allow adults to operate it without proper instruction.
• Do not carry passengers.
• Keep the area of operation clear of all persons,
particularly small children, and pets.
• Never direct discharge chute towards bystanders.
• Make sure all hardware is secure and that snowthrower
is in good operating condition.
• Check to be sure all safety devices and shields are in
place.
• Check that all adjustments are correct before using this
unit.
Preparation
• Never attempt to make any adjustments while engine is
running.
• Thoroughly inspect the area where the snowthrower is
to be operated and remove all foreign objects.
• Adjust the skid shoe height to clear gravel or crushed
stone surface. See the Maintenance and Adjustments
section for procedure.
• One wheel weight on each rear wheel or rear weights is
required.
Operation
• Exercise extreme caution when operating on, or
crossing, gravel drives, walks or roads. Stay alert for
hidden hazards or traffic.
• Never allow anyone in front of the machine while it is
operating.
• After striking an object or if unit starts to vibrate
abnormally, stop the engine, disengage the PTO, and
remove the key. Check for the cause and any dam-age
before restarting. Before any inspection, make sure all
moving parts have stopped.
• Take all possible precautions before leaving operator’s
position. Disengage the PTO, lower the attachment, set
the parking brake, stop the engine and remove the key.
• Never operate the snowthrower near glass enclosures,
automobiles, window wells, dropoffs, etc., without
proper adjustment of discharge angle.
• Do not overload machine capacity by attempting to
clear snow at too fast a rate.
• Never operate unit at high transport speeds on slippery
surfaces. Use care when travelling in reverse.
• Disengage power to snowthrower when transporting or
not in use.
• Never operate the snowthrower without good visibility
or light. Always be sure your feet are properly placed on
the footrests and keep a firm hold on the steering wheel.
Not for
Reproduction
8
Operator Safety / SNOWTHROWERS
WARNING
Perform the Safety System Interlock test found in your
tractor Operator’s Manual. If tractor does not pass the
test, do not operate the tractor. See your authorized
dealer. Under no circumstances should you attempt to
defeat the safety system.
Operating on Slopes
WARNING
• Never operate on slopes greater than 10°.
• Select slow ground speed before driving onto a
slope. Avoid using brakes to control speed.
• Drive up and down the face of the slopes, never
across the slope face.
• Use caution when changing directions and DO NOT
START OR STOP ON A SLOPE.
Recommended Accessories
Tire chains are recommended when installing this
attachment to your unit.
Safety Decals
DANGER
AVOID INJURY
FROM ROTATING
AUGER!
Keep hands, feet,
and clothing away.
1716532
Part No. 1716532
Danger Decal - Auger
Part No. 1733057
Danger Decal - Discharge Chute
Part No. 1755580
Caution Decal - Spring Tension
(If equipped with spring-assist tension lever.)
1755580
Stored Energy Hazard
ƷÆȿĽ¿ÉËĺ»ÈÊ»ÄÉ¿ÅÄƔ
Ʒ·¿É»ÉÄÅÍʾÈÅÍ»È
¸»¼ÅÈ»ÆË¿Ľ»̻È¸·¹Á
ÊÅº¿É¹ÅÄÄ»¹ÊÉÆȿĽƔ
Part No. 1754059
Caution Decal - Stability & Control
Part No. 1755581
Warning Decal - Avoid Injury
Not for
Reproduction
9
Tractor Controls
Before you begin operating the tractor and attachment,
make certain you have:
• Read and understood the instructions in the tractor
Operator’s Manual.
• Become thoroughly familiar with all of the tractor
controls and their operation, including how to safely and
properly start and stop the unit.
Practice driving in an open area, without the attachment,
to become accustomed to the unit.
A. Electric Chute Rotator Switch On tractor models
with electric height of cut switch. The electric height
of cut switch will become the spout rotator switch.
B. PTO Switch – Engages and disengages the PTO to
start and stop the snowthrower.
C. Manual Attachment Lift Lever
The attachment lift lever
raises and lowers the attachment. To RAISE an attachment,
depress the release button on top of the lever and pull back.
To LOWER an attachment, depress the release button and
move the lever forward. When lowering the attachment, be
sure to push the lever fully forward into the locked position
D. Deflector Lock Knob The snowthrower discharge
deflector angle can be changed by loosening the lock knob,
changing the deflector angle and tightening the lock knob.
E. Throttle Control – Always operate at FULL throttle.
Control Functions
The information below briefly describes the function of
individual controls. Operating the tractor and attachment
requires the combined use of these controls and additional
controls whose operation is described in the tractor
Operator’s Manual.
Please take a moment and familiarize yourself with the
name, location, and function of these controls so that you
will better understand the safety and operating instructions
provided in this manual.
Features and Controls
D
C B
a
A
B
E
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Reproduction
10
Hardware / Parts Identi cation
Lower case letters identify pre-assembled and / or pre-
existing hardware / parts.
Upper case letters identify hardware / parts that are found
in the Kit or Blade Attachment (pages 8-14).
WARNING
Before beginning any service work turn off the PTO, set
the parking brake, turn off the ignition, and disconnect
the spark plug wire(s).
Unpacking
1. Position box close to the tractor and carefully unpack
and organize snowthrower parts.
IMPORTANT: See Figure 1 for correct orientation of
snow drive pulley hub (a, Figure 1).
2. If snow drive pulley hub (a) orientation is incorrect,
loosen set screw, remove and flip pulley to correct
orientation and tighten set-screw.
CORRECT
INCORRECT
a
Figure 1
Assembly
Chute Assembly
1. Remove gear cover (a, Figure 2) from the snowthrower
assembly (A) by removing hex screw (b) and tilting the
gear cover to disengage tab on opposite side of box.
2. Remove chute rotator gear (c,Figure 2) from shaft.
a
b
a
Figure 2
3. Align chute (B, Figure 3) notch (d) on chute with
housing chute ring tab (e) and slide chute into place.
B
d
e
Figure 3
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11
Assembly
4. Rotate chute (B, Figure 4) 180 degrees to front. Chute
opening should be facing front / center of machine.
B
Figure 4
5. Loosen the three nuts (f, Figure 5) on motor assembly.
Replace chute rotator gear (g) onto shaft and mesh the
teeth with chute ring gear (h). Slide motor assembly
forward and tighten the nuts.
g
f
h
Figure 5
6. Replace gear cover over rotator gear mechanism and
secure with the hex bolt (Refer to left side Figure 2.).
NOTE: Engage cover tab on gear box opposite of hex
bolt.
Rear Hitch Installation
1. Insert four carriage bolts (A, Kit, Figure 6) through top
of idler bracket (a).
A (Kit)
a
Figure 6
2. Align holes in hitch bracket (B, Kit, Figure 7 ) with
carriage bolts. Allow carriage bolts to drop through hitch
plate holes and secure with nuts (C, Kit).
B (Kit)
C (Kit)
Figure 7
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Reproduction
12
Hitch Modi cations
1. Remove zip tie (a, Figure 8) securing belt to left hand
side of hitch.
a
Figure 8
2. Remove nut (b, Figure 9), washer (c), spacer (d) and
capscrew (e), securing inside pivot arm (f) to hitch.
Retain hardware.
e
d
b
c
f
Figure 9
3. Remove nut (g, Figure 10), washer (h), spacer (i),
washer (h), spacer (i) and capscrew (j) securing outside
pivot arm (k) to hitch. Retain hardware.
j
i
k
h
g
i
h
Figure 10
4. Remove nut (l, Figure 11), washer (m) and capscrew
(n) from slot in hitch frame. Retain nut and discard
capscrew and washer.
l
m
n
Figure 11
5. Remove nuts (o, Figure 12) and bolts (p) securing
brackets to hitch. Retain hardware for following step.
p
o
o p
Figure 12
Assembly
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Reproduction
13
Assembly
8. Insert capscrew (j, Figure 15) through holes in the rear
of rear plate (D, Kit) and front pivot arm (k). Replace
washer (h), spacer (i), washer (h) and secure with nut
(g).
NOTE: Ensure clutch rod (r, inset, Figure 15) is in the
correct position.
d
j
h i
D (Kit)
k
h g
Figure 15
9. Insert capscrew (e, Figure 16) through hole in front of
rear plate (D, Kit), spacer (d) and front pivot arm (f).
Replace washer (c) and secure with nut (b).
e
c
d
b
D (Kit)
f
Figure 16
6. Use hardware removed from the brackets in step 5.
Insert two bolts (p, Figure 13) through left side of hitch
and rear plate (D, Kit) and through hitch. Secure with
nuts (o).
p o
D (Kit)
Figure 13
7. Insert bolt (p, Figure 14) through right side of hitch and
rear plate (D, Kit). Secure to hitch with nut (o).
po
po
D (Kit)
Figure 14
,
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Reproduction
14
4. Insert hitch support shaft (D, Figure 19). Secure with
two washers (H, Kit) and cotter pin (E) as shown. .
5. Slide hitch assembly (C, Figure 7) under tractor and lift
to slide hitch mounting arms (a) over hitch support shaft
slots(b).
b
D
C
H
E
a
Figure 19
Assembly
10. Insert capscrew (E, Kit, Figure 17) through washer
(F, Kit), hitch assembly (C), rear bracket (D, Kit) and
spacer (G, Kit). Secure with existing nut (n) previously
removed in Step 3.
3.
D (Kit)
E (Kit)
F (Kit)
n
G (Kit)
C
Figure 17
Install Hitch Assembly for a Cast Iron Axle
1. Remove the mower deck. Refer to Tractor operator’s
Manual.
2. Turn the front wheels fully to the left.
3. Place hitch assembly (C, Figure 18) on floor in front of
tractor as shown.
C
Figure 18
a
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15
Assembly
6. Lift front of the hitch assembly (C, Figure 20) up to
tractor hook-hitch (c).
7. Slide hitch latch pin (F) through the mounting holes in
the hitch frame. Secure hitch latch pin with safety clip (I,
Kit).
NOTE: Keep the handle portion of the hitch latch pin
towards the front of the tractor.
c
C
F
I (Kit)
Figure 20
Install Hitch Assembly for a Stamped Front
Axle
1. Remove the four capscrews (a, Figure 21) and four nuts
(b) securing bracket (b).
2. Rotate bracket 180° and secure with capscrews and
nuts removed in Step 1.
a
b
c
Figure 21
Attach Snowthrower to Tractor
1. Position snowthrower assembly in front of tractor.
2. Remove both saftey clips and mounting pins from the
snowthrower.
NOTE: Mounting pins and safety clips come pre-
assembled to snowthrower assembly.
3. Align the hitch assembly mounting arms with the
snowthrower mounting tabs, insert mounting pins (a,
Figure 22) and secure with safety clips (b).
ba
Figure 22
4. Install the drive belt onto the snowthrower drive pulley
(c, Figure 23) and then onto the tractor PTO pulley (d).
d
c
Figure 23
5. Rotate the belt tension lever (e, Figure 24) upwards and
towards the back of the tractor into the locked position
(f).
e
f
Figure 24
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Reproduction
16
Assembly
Attach Lift Arm Assembly to Tractor
1. On right side of tractor, remove the five hex bolts (a,
Figure 25) and nuts from hitch assembly.
a
Figure 25
2. Re-install bolts removed from Step 1 in the reverse
direction.
NOTE: Bolts are inserted from the inside of tractor
frame.
3. Place spacers (F, Kit, Figure 26) onto each of the bolts.
F (Kit)
Figure 26
4. Insert carriage bolt (J, Kit, Figure 27) through back of
plate (K, Kit) into hole as shown.
J (Kit)
K (Kit)
Figure 27
5. Secure with nuts (b, Figure 28) removed in Step 1.
b
Figure 28
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17
Assembly
6 Insert three capscrews (L, Kit, Figure 29) through back
of tractor frame and plate (K, Kit).
L (Kit)
K (Kit)
Figure 29
7 Allow the four capscrews to protrude through open
holes of lift arm assembly (H, Figure 30) and secure
with nuts (M, Kit).
H
M
Figure 30
8. Install lift rod assembly (I, Figure 31) and secure with
safety clips (J).
9. Using lift arm, fully raise snowthrower off the ground
into locked position. Distance from the collar to end of
rod should be 3.75”. If not, lower the snowthrower to the
ground and adjust the lifting collar (a, Figure 14).
NOTE: The distance from ground to the snowthrower
should be 4” - 5” when snowthrower is in fully raised
and locked position.
3.75
I
J
a
Figure 31
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18
Assembly
Lift Assist Spring Assemly
Models with Cast Iron Axles:
1. Attach turnbuckle (K, Figure 32) to spring (L)
2. Attach spring to axle clamp (M).
3. Hook axle clamp (M, Figure 32, inset) onto axle (a).
NOTE: Do not position the axle clamp over the axle rib.
K L M
Figure 32
Lift Assist Spring Assemly
Models with Stamped Axles:
1. Insert capscrew (N, Kit, Figure 33) through washer (O,
Kit), bracket (P, Kit) and down through top hole on front
axle (a).
2. Secure with washer (O, Kit) and nut (Q, Kit).
3. Hook spring (K, Figure 33, inset) onto bracket (P, Kit).
N (Kit)
Q (Kit)
O (Kit)
P (Kit)
a
O (Kit)
Figure 33
Attach Lift Spring Assembly
1. Fully raise the snowthrower off the ground.
2. On the left side of tractor attach turnbuckle (K, Figure
33), onto snowthrower assembly eyebolt (a).
a K
Figure 35
3. Adjust spring tension by rotating the turnbuckle (K,
Figure 35) clockwise using a 9/16” wrench, until threads
are no longer visible.
K
Figure 35
M
a
K
P (Kit)
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19
Chute Motor Wiring Harness Installation
(Non-Electric Deck Lift Models)
NOTE: Open hood on tractor for installing the wire harness.
1. Remove plug from tractor dashboard (a, Figure 37).
a
Figure 37
2. Plug female connector of the upper wiring harness (N,
Figure 38) into switch (O).
N O
Figure 38
Assembly
3. Route the upper wiring harness (N, Figure 39) and
switch (O) through opening in dashboard. Snap switch
into dashboard to secure.
O
N
Figure 39
4. Locate the tractor power leads (Figure 40), red with
yellow stripe (b) and black (c), at the base of steering
column. Connect these leads, color to color, to the
upper wiring harness (N).
IMPORTANT: DO NOT use yellow and black power
tractor lead.
b
c
N
Figure 40
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20
Assembly
8. Secure wiring harness in place with clips (P, Figure 43)
to the frame rails.
NOTE: Wire harness slack should be secured and not
interfere with moving parts.
P
Figure 43
5. Route the upper wiring harness along the right side of
the tractor.
6. Connect the chute rotation wiring harness (d, Figure
41) from the snowthrower to the square black plug from
the upper wiring harness. Position the wiring heat cover
underneath the muffler.
d e d
Figure 41
For Rear Discharge Models:
7. Connect the wire harness (R, Kit, Figure 42) to the
chute rotator harness.
R (Kit)
Figure 42
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Simplicity 885634 Manuale utente

Categoria
Tosa erba
Tipo
Manuale utente
Questo manuale è adatto anche per

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