ESAB LTS 160, LTS 250 Manuale utente

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Sistema di saldatura
Tipo
Manuale utente

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Valid for serial no. 008, 3060458 343 027 030324
PROWELDER 160
PROWELDER 250
LTS 160, LTS 250
Instruction manual Èíñòðóêöèÿ ïî ýêñïëóàòàöèè
-- 2 --
Rights reserved to alter specifications without notice.
Îñòàâëÿåì çà ñîáîé ïðàâî èçìåíÿòü ñïåöèôèêàöèþ áåç ïðåäóïðåæäåíèÿ.
Ðóññêèé 3...............................................
ENGLISH 14..............................................
Ðóññêèé
TOCr
-- 3 --
1 ÒÅÕÍÈÊÀ ÁÅÇÎÏÀÑÍÎÑÒÈ 4........................................
2 ÂÂÅÄÅÍÈÅ 5.......................................................
2.1 Ñîñòàâ îáîðóäîâàíèÿ 5....................................................
2.2 Ïðîãðàììèðóþùèé áëîê óïðàâëåíèÿ 6.....................................
2.3 Ïðèìåíåíèå 6.............................................................
3 ÒÅÕÍÈ×ÅÑÊÈÅ ÄÀÍÍÛÅ 7..........................................
4 ÌÎÍÒÀÆ ÓÑ ÒÀÍÎÂÊÈ 8.............................................
4.1 Óñòàíîâêà íà ðàáî÷åå ìåñòî 8..............................................
4.2 Ïðàâèëà ñòðîïîâêè 8.......................................................
4.3 Ïîäêëþ÷åíèå ê ñåòè 9......................................................
4.4 Ñîãëàñóþùåå ñîïðîòèâëåíèå 9.............................................
4.5 Ïîäêëþ÷åíèå âñåõ óñòðîéñòâ ñèñòåìû ñâàðêè 10.............................
ÊÑÏËÓÀÒÀÖÈßÓÑÒÀÍÎÂÊÈ 11......................................
5.1 Óïðàâëåíèÿ è ðàçú¸ìû 11...................................................
5.2 Áëîê âîäÿíîãî îõëàæäåíèÿ 12...............................................
5.3 Çàùèòà îò ïåðåãðåâà 12.....................................................
5.4 Ïðåäîõðàíèòåëü ïîòîêà æèäêîñòè 12.........................................
5.5 Ïðåäîõðàíèòåëü ïîòîêà çàùèòíîãî ãàçà 12...................................
5.6 Ñîîáùåíèÿ îá îøèáêàõ 12..................................................
6 ÒÅÕÍÈ×ÅÑÊÎÅ ÎÁÑËÓÆÈÅÀÍÈÅ 13.................................
6.1 Îñìîòð è ÷èñòêà 13.........................................................
7 ÇÀÊÀÇ ÇÀÏÀÑÍÛÕ ×ÀÑÒÅÉ 13.......................................
ÑÕÅÌÀ 26..............................................................
ÑÏÈÑÎÊ ÇÀÏÀÑÍÛÕ ×ÀÑÒÅÉ 31........................................
ÄÎÏÎËÍÈÒÅËÜÍÛÅ ÏÐÈÍÀÄËÅÆÍÎÑÒÈ 47...........................
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1 ÒÅÕÍÈÊÀ ÁÅÇÎÏÀÑÍÎÑÒÈ
Ïîëüçîâàòåëè ñâàðî÷íîãî îáîðóäîâàíèÿ ESAB îòâå÷àþò çà âûïîëíåíèå ïðàâèë òåõíèêè
áåçîïàñíîñòè ëèöàìè, ðàáîòàþùèìè íà îáîðóäîâàíèè è ðÿäîì ñ íèì. Ïðàâèëà òåõíèêè
áåçîïàñíîñòè äîëæíû îòâå÷àòü òðåáîâàíèÿì ê á åçîïàñíîé ýêñïëóàòàöèè ñâàðî÷íîãî
îáîðóäîâàíèÿ ýòîãî òèïà. Ïîìèìî ñòàíäàðòíûõ ïðàâèë òåõíèêè áåçîïàñíîñòè è îõðàíû
òðóäà íà ðàá î÷åì ìåñòå ðåêîìåíäóåòñÿ ñëåäóþùåå.
Âñå ðàáîòû äîëæíû âûïîëíÿòüñÿ ïîäãîòîâëåííûìè ëèöàìè, çíàêîìûìè ñ ýêñïëóàòàöèåé
ñâàðî÷íîãî îáîðóäîâàíèÿ. Íåïðàâèëüíàÿ ýêñïëóàòàöèÿ îáîðóäîâàíèÿ ìîæåò âûçâàòü
îïàñíûì ñèòóàöèè, ïðèâîäÿùèå ê òðàâìèðîâàíèþ ïåðñîíàëà è ïîâðåæäåíèþ
îáîðóäîâàíèÿ.
1. Bñå ëèöà, èñïîëüçóþùèå ñâàðî÷íîå îáîðóäîâàíèå, äîëæíû çíàòü:
S èíñòðóêöèè ïî ýêñïëóàòàöèè
S ðàñïîëîæåíèå îðãàíîâ àâàðèéíîãî îñòàíîâà
S íàçíà÷åíèå îáîðóäîâàíèÿ
S ïðàâèëà òåõíèêè áåçîïàñíîñòè
S òåõíîëîãèþ ñâàðêè
2. Îïåðàòîð îáåñïå÷èâàåò:
S óäàëåíèå ïîñòîðîííèõ ëèö èç ðàáî÷åé çîíû îáîðóäîâàíèÿ ïðè åãî çàïóñêå
S çàùèòó âñåõ ëèö îò âîçäåéñòâèÿ ñâàðî÷íîé äóãè
3. Ðàáî÷åå ìåñòî äîëæíî:
S îòâå÷àòü óñëîâèÿì ýêñïëóàòàöèè
S íå èìåòü ñêâîçíÿêîâ
4. Ñðåäñòâà çàùèòû ïåðñîíàëà
S Âî âñåõ ñëó÷àÿõ ðåêîìåíäóåòñÿ èñïîëüçîâàòü èíäèâèäóàëüíûå ñðåäñòâà çàùèòû,
íàïðèìåð, çàùèòíûå î÷êè, îãíåñòîéêóþ ñïåöîäåæäó è çàùèòíûå ðóêàâèöû.
S Ïðè ñâàðêå çàïðåùàåòñÿ íîñèòü ñâîáîäíóþ îäåæäó, óêðàøåíèÿ è ò.ä., íàïðèìåð,
øàðôû, áðàñëåòû, êîëüöà, êîòîðûå ì îãóò ïîïàñòü â ñâàðî÷íîå îáîðóäîâàíèå èëè
âûçâàòü îæîãè.
5. Îáùèå ìåðû ïðåäîñòîðîæíîñòè
S Ïðîâåðüòå íàäåæíîñòü ïîäêëþ÷åíèÿ îáðàòíîãî êàáåëÿ.
S Ðàáîòû íà îáîðóäîâàíèè ñ âûñîêèì íàïðÿæåíèåì äîëæíû ïðîèçâîäèòüñÿ
òîëüêî êâàëèôèöèðîâàííûì ýëåêòðèêîì.
S Â ïðåäåëàõ äîñòóïà äîëæíû íàõîäèòüñÿ ñîîòâåòñòâóþùèå ñðåäñòâà
ïîæàðîòóøåíèÿ, èìåþùèå ÿñíóþ ìàðêèðîâêó.
S Çàïðåùàåòñÿ ïðîâîäèòü ñìàçêó è òåõíè÷åñêîå îáñëóæèâàíèå îáîðóäîâàíèå âî
âðåìÿ ýêñïëóàòàöèè.
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Ïåðåä íà÷àëîì ìîíòàæà è ýêñïëóàòàöèè âíèìàòåëüíî èçó÷èòå ñîîòâåòñòâóþùèå èíñòðóêöèè.
ÇÀÙÈÒÈÒÅ ÑÅÁß È ÄÐÓÃÈÕ!
ÎÑ ÒÎÐÎÆÍÎ!
ÄÓÃÎ
Â
Àß Ñ
Â
ÀÐÊÀ È ÐÅÇÊÀ ÎÏÀÑÍÛ ÊÀÊ ÄËß ÈÑÏÎ ËÍÈÒÅËß ÐÀÁÎÒ, ÒÀÊ È ÄËß
ÏÎÑÒ ÎÐÎÍÍÈÕ ËÈÖ. ÒÐÅÁÓÉÒÅ ÑÎÁËÞÄÅÍÈÅ
Â
ÑÅÕ ÏÐÀ
Â
ÈË ÁÅÇÎÏÀÑÍÎÑÒÈ,
ÄÅÉÑÒ
Â
ÓÞÙÈÕ ÍÀ ÎÁÚÅÊÒÅ, ÊÎÒÎÐÛÅ ÄÎËÆÍÛ Ó×ÈÒÛ
Â
ÀÒÜ Ñ
Â
ÅÄÅÍÈß ÎÁ ÎÏÀÑÍÎÑÒßÕ,
ÏÐÅÄÑÒÀ
Â
ËÅÍÍÛÅ ÈÇÃÎÒÎ
Â
ÈÒÅËÅÌ Ñ
Â
ÀÐÎ×ÍÎÃÎ ÎÁÎÐÓÄÎ
Â
ÀÍÈß.
ÎÏÀÑÍÎÑÒÜ ÑÌÅÐÒÅËÜÍÎÃÎ ÏÎÐÀÆÅÍÈß ÝËÅÊÒÐÈ×ÅÑÊÈÌ ÒÎÊÎÌ.
S Ñâàðî÷íûé àãðåãàò óñòàíàâëèâàåòñÿ è çàçåìëÿåòñÿ â ñîîòâåòñòâèè ñ äåéñòâóþùèìè íîðìàìè è
ïðàâèëàìè.
S Íå äîïóñêàéòå êîíòàêòà íàõîäÿùèõñÿ ïîä íàïðÿæåíèåì äåòàëåé è ýëåêòðîäîâ ñ íåçàùèùåííûìè
÷àñòÿìè òåëà, ìîêðûìè ðóêàâèöàìè è ìîêðîé îäåæäîé.
S Îáåñïå÷üòå ýëåêòðè÷åñêóþ èçîëÿöèþ îò çåìëè è ñâàðèâàåìûõ äåòàëåé.
S Îáåñïå÷üòå ñîáëþäåíèå áåçîïàñíûõ ðàáî÷èõ ðàññòîÿíèé.
ÄÛÌÛ È ÃÀÇÛ ìîãóò áûòü îïàñíû äëÿ ÷åëîâåêà
S Èñêëþ÷èòå âîçìîæíîñòü âîçäåéñòâèÿ äûìîâ.
S Äëÿ èñêëþ÷åíèÿ âäûõàíèÿ äûìîâ âî âðåìÿ ñâàðêè îðãàíèçóåòñÿ îáùàÿ âåíòèëÿöèÿ ïîìåùåíèÿ, à
òàêæå âûòÿæíàÿ âåíòèëÿöèÿ èç çîíû ñâàðêè.
ÈÇËÓ×ÅÍÈÅ ÄÓÃÈ âûçûâàåò ïîðàæåíèå ãëàç è îæîãè êîæè.
S Çàùèòèòå ãëàçà è êîæó. Äëÿ ýòîãî èñïîëüçóéòå çàùèòíûå ùèòêè, öâå òíûå ëèíçû è çàùèòíóþ
ñïåöîäåæäó.
S Äëÿ çàùèòû ïîñòîðîííèõ ëèö ïðèìåíÿþòñÿ çàùèòíûå ýêðàíû èëè çàíàâåñè.
ÏÎÆÀÐÎÎÏÀÑÍÎÑÒÜ
S Èñêðû (áðûçãè ìåòàëëà) ìîãóò âûçâàòü ïîæàð. Óáåäèòåñü â îòñóòñòâèè ãîðþ÷èõ ìàòåðèàëîâ
ïîáëèçîñòè îò ìåñòà ñâàðêè.
ÓÌ - ×ðåçìåðíûé øóì ìîæåò ïðèâåñòè ê ïîâðåæäåíèþ îðãàíîâ ñëóõà
S Ïðèìèòå ìåðû äëÿ çàùèòû ñëóõà. Èñïîëüçóéòå çàòû÷êè äëÿ óøåé èëè äðóãèå ñðåäñòâà çàùèòû
ñëóõà.
S Ïðåäóïðåäèòå ïîñòîðîííèõ ëèö îá îïàñíîñòè.
ÍÅÈÑÏÐÀ
Â
ÍÎÑÒÈ - - Ïðè íåèñïðàâíîñòè îáðàòèòåñü ê ñïåöèàëèñòàì ïî ñâàðî÷íîìó
îáîðóäîâàíèþ
2 ÂÂÅÄÅÍÈÅ
LTS 160, LTS 250 ñâàðî÷íûé èñòî÷íèê ïèòàíèÿ, ïðåäíàçíà÷åííûé ä ëÿ
ìåõàíèçèðîâàííîé àðãîíî-äóãîâîé ñâàðêè (TIG).
Ñâàðî÷íûé èñòî÷íèê ïèòàíèÿ LTS èìååò ñèñòåìó ïðèíóäèòåëüíîãî
âîçäóøíîãî îõëàæäåíèÿ, à òàêæå âñòðîåííûé áëîê âîäÿíîãî îõëàæäåíèÿ
ñâàðî÷íîé ãîðåëêè.
LTS - èìååò âîçìîæíîñòü ïîäêëþ÷åíèÿ ê âíåøíåìó ïåðñîíàëüíîìó
êîìïüþòåðó.
2.1 Ñîñòàâ îáîðóäîâàíèÿ
Óñòàíîâêà LTS 160, LTS 250 ïîñòàâëÿåòñÿ â êîìïëåêò å ñ:
S Ïðîãðàììèðóþùèì áëîêîì óïðàâëåíèÿ ñ ñîåäèíèòåëüíûì êàáåëåì (10 ì)
S Âîçâðàòíûì êàáåëåì (5ì) ñî ñòðóáöèíîé çàçåìëåíèÿ
S Ãàçîâûé øëàíã (2 ì) ñ çàæèìîì.
S Ñîãëàñóþùåå ñîïðîòèâëåíèå
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S Èíñòðóêöèþ ïî ïðîãðàììèðîâàíèþ: Øâåäñêèé, Àíãëèéñêèé, Íåìåöêèé,
Ôðàíöóçñêèé.
S PC ïëàòà
2.2 Ïðîãðàììèðóþùèé áëîê óïðàâëåíèÿ
Áëîê óïðàâëåíèÿ LTS ïîçâîëÿåò:
S Ñîçäàâàòü ïðîãðàììó ñâàðêè ñ èñïîëüçîâàíèåì ðàçëè÷íûõ ñâàðî÷íûõ
ãîëîâîê.
S Îñóùåñòâëÿòü ñâàðêó ñîãëàñíî çà äàííûõ ðåæèìîâ.
S Õðàíèòü ñâàðî÷íûå ïðîãðàììû êàê âî âíóòðåííåé ïàìÿòè
ìèêðîïðîöåññîðà, òàê è âî âíåøíåì ïåðñîíà ëüíîì êîìïüþòåðå.
S Îñóùåñòâëÿòü îáìåí äàííûìè ìåæäó ðàçëè÷íûìè áëîêàìè óïðàâëåíèÿ.
S Ïðîèçâîäèòü íàñòðîéêó ðåæèìîâ ïðè ðó÷íîé ñâàðêå TIG.
Ïîäðîáíåå î ïðîãðàììèðîâàíèè ïàðàìåòðîâ ñâàðêè ñì. Èíñòðóêöèþ ïî
ïðîãðàììèðîâàíèþ
Èíñòðóêöèè ïî ïðîãðàììèðîâàíèþ âûïóùåíû íà ñ ëåäóþùèõ ÿçûêàõ:
ßçûê Àðòèêóëüíûé
¹
ßçûê Àðòèêóëüíûé
¹
Àíãëèéñêèé 0457 706 X74 Ôðàíöóçñêèé 0457 706 X76
Íåìåöêèé 0457 706 X75 Øâåäñêèé 0457 706 X70
Èòàëüÿíñêèé 0457 706 X79 Ôèíñêèé 0457 706 X73
Íîðâåæ ñêèé 0457 706 X72 Äàòñêèé
(äåéñòâè-òåëåí 990401)
0457 706 X71
Ãîëëàíäñêèé
(äåé-ñòâèòåëåí 990401)
0457 706 X77 Èñïàíñêèé
(äåé-ñòâèòåëåí 990401)
0457 706 X78
Ïîðòóãàëüñêèé
(äåéñòâèòåëåí 990401)
0457 706 X80
2.3 Ïðèìåíåíèå
Óñòàíîâêà LTS ìîæåò áûòü èñïîëüçîâàíà ïðè ñâàðêå ñîâìåñòíî ñ:
S Îðáèòàëüíûìè òðóáîñâàðî÷íûìè ãîëîâêàìè
S Ãîëîâêàìè äëÿ ïðèâàðêè òðóá äèàìåòðîì 12-60 ìì ê òðóáíûì äîñêàì
S Óñòàíîâêîé àâòîìàòè÷åñêîé ñâàðêè A25STB ñ ïëàâàþùåé ãîëîâêîé
S Ãîðåëêîé ðó÷íîé TIG ñâàðêè.
Ïðîâîëîêîïîäàþùèì ìåõàíèçìîì, ïîäêëþ÷àåìûì ê LTS.
Âíåøíèìè óñòðîéñòâàìè âðàùåíèÿ è ïåðåìåùåíèÿ äåòàëåé ( ðîëèêîîïîðû,
ìàíèïóëÿòîðû è ò. ä..), óïðàâëÿåìûìè áëîêîì PAL 3.
Äîïîëíèòåëüíûå ïðèíàäëåæíîñòè ESAB äëÿ ìåõàíèçèðîâàííîé è ðó÷íîé
ñâàðêè ñì. Ñòð. 47.
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3 ÒÅÕÍÈ×ÅÑÊÈÅ ÄÀÍÍÛÅ
LTS 160 LTS 250
Ñåòåâîå íàïðÿæåíèå 230 V ±10%, 1 50/60 Hz 400 V ±10%, 3 50/60 Hz
Äîïóñòèìàÿ íàãðóçêà ïðè:
ÏÅ 35 %
ÏÅ 60 %
ÏÅ 100 %
160 A / 16 V
110A/15V
80 A / 13 V
250 A / 20 V
180 A / 17 V
140 A / 16 V
Ìîùíîñòü õîëîñòîãî õîäà 50 W 55 W
Êîýôôèöèåíò ìîùíîñòè 0,68 0,61
Ê.Ï.Ä. 0,75 0,75
Íàïðÿæåíèå õîëîñòîãî õîäà 70 V 70 V
Òîê ïåðâèöíîéñåòèïðè:
ÏÅ 100%
9A 8A
Ïîäæèã ïðè Å× Å×
Ãàáàðèòû,lxwxh
áåç îõëàæäàþùåãî àãðåãàòà
ñ îõëàæäàþùèì àãðåãàòîì
515 x 285 x 620 mm
515 x 285 x 835 mm
515 x 285 x 620 mm
515 x 285 x 835 mm
Ååñ
áåç îõëàæäàþùåãî àãðåãàòà
ñ îõëàæäàþùèì àãðåãàòîì
37 kg
56,5 kg
38 kg
57,5 kg
Òåìïåðàòóðíûé êëàññ F (155 _C) F (155 _C)
Ê ëàññ çàùèòû IP 23 IP 23
Êëàññ ïðèìåíåíèÿ
Äèàïàçîí ðåãóëèðîâàíèÿ
LTS 160 LTS 250
Ðàáî÷àÿ çîíà, ñâàðî÷íûé
òîê
5 A / 10 V -- 160 A / 16 V 5 A / 10 V -- 250 A / 20 V
àã ðåãóëèðîâàíèÿ 1A 1A
Ñêîðîñòü ïîäàöè
ïðîâîëîêè
0.10--2.50 m/min 0.10--2.50 m/min
Åðåìÿ èìïóëüñà è ïàóçû 0,01 -- 25,0 ñåê 0,01 -- 25,0 ñåê
Åðåìÿ ïîäîãðåâà 0 -- 600 ñåê 0 -- 600 ñåê
Ïðåäâàðèòåëüíàÿ
ïðîäóâêà, Êîíåöíàÿ
ïðîäóâêà
0 -- 6000 ñåê 0 -- 6000 ñåê
Íàðàñòàíèå è óáûâàíèå
òîêà
0,1 -- 25 ñåê 0,1 -- 25 s
Åðåìÿ ñåêòîðà 0--10r 0--10r
àã ðåãóëèðîâàíèÿ
âðåìåíè ñåêòîðà
0,001 r 0,001 r
Ðàáî÷èé öèêë
Ðàáî÷èé öèêë ïðåäñòàâëÿåò ñîáîé äîëþ %%) äåñÿòèìèíóò íîãî èíòåðâàëà, â òå÷åíèå
êîòîðîé ìîæíî ïðîèçâîäèòü ñâàðêó ïðè îïðåäåëåííîé íàãðóçêå áåç ïåðåãðóçêè
èñòî÷íèêà ïèòàíèÿ ñâàðî÷íîãî àãðåãàòà.
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Êëàññ êîæóõà
Íîðìû IP óêàçûâàþò êëàññ êîæóõà, ò.å., ñòåïåíü çàùèòû îò ïðîíèêíîâåíèÿ òâåðäûõ
îáúåêòîâ è âîäû. Îáîðóäîâàíèå ñ ìàðêèðîâêîé IP 23 ïðåäíàçíà÷åíî äëÿ íàðóæíîé è
âíóòðåííåé óñòàíîâêè.
Ê ëàññ çîíû óñòàíîâêè
Ýòîò ñèìâîë îçíà÷àåò, ÷òî èñòî÷íèê ïèòàíèÿ ïðåäíàçíà÷åí äëÿ èñïîëüçîâàíèÿ â çîíàõ
ñ ïîâûøåííîé îïàñíîñòüþ ïîðàæåíèÿ ýëåêòðîòîêîì.
4 ÌÎÍÒÀÆ ÓÑÒÀÍÎÂÊÈ
Ââîä â ýêñïëóàòàöèþ äîëæåí ïðîèçâîäèòüñÿ êâà ëèôèöèðîâàííûì
ñïåöèàëèñòîì.
ÂÍÈÌÀÍÈÅ!
Íàñòîÿùåå èçäåëèå ïðåäíàçíà÷åíî äëÿ ïðîìûøëåííîãî èñïîëüçîâàíèÿ. Ïðè
èñïîëüçîâàíèè â áûòîâûõ óñëîâèÿõ îíî ìîæåò ñîçäàâàòü ðà äèî÷àñòîòíûå ïîìåõè.
Ïîëüçîâàòåëü îòâå÷àåò çà ïðèíÿòèå ñîîòâåòñòâóþùèõ ìåð ïðåäîñòîðîæíîñòè.
4.1 Óñò àíîâêà íà ðàáî÷åå ìåñòî
Óñòàíîâèòå óñòàíîâêó òàê, ÷òîáû íè÷òî íå ïðåïÿòñòâîâàëî ïðèòîêó è îòòîêó
âîçäóõà â ñèñòåìå âåíòèëÿöèè
4.2 Ïðàâèëà ñòðîïîâêè
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4.3 Ïîäêëþ÷åíèå ê ñåòè
S Óáåäèòåñü â òîì, ÷òî âûïðÿìèòåëü ïîäñîåäèíåí ê ïèòàþùåé ñåòè
ñîîòâåòñòâóþùåãî íàïðÿæåíèÿ ñ òðåáóåìûì ïðåäîõðàíèòåëåì.
Çàçåìëåíèå ñîãëàñíî äåéñòâóþùèì íîðìàì.
Òàáëè÷êà ñî ñõåìîé è äàííûìè ïî ïîäêëþ÷åíèþ íàõîäèòñÿ
Rekommenderad kabelarea och säkringsstorlek
LTS 160 LTS 250
Ñåòåâîå íàïðÿæåíèå 230 V 400 V
Âàñòîòà îïóñòèìñåòè 50--60 Hz 50--60 Hz
Ïëàâêèé ïðåäîõðàíèòåëü
16 A 16 A
Ñå÷åíèå êàáåëÿ,
3x2,5mm
2
4x1,5mm
2
4.4 Ñîãëàñóþùåå ñîïðîòèâëåíèå
Ä ëÿ èçáåæàíèÿ âîçìîæíûõ èñêàæåíèé â
êîììóíèêàöèè ñ îáîèõ êîíöîâ êàáåëÿ óïðàâëåíèÿ
CAN-bus íåîáõîäèìî óñòàíîâèòü ñîãëàñóþùèå
ñîïðîòèâëåíèÿ.
Îäíî èç íèõ ÿâëÿåòñÿ âñòðîåííûì â áëîê
óïðàâëåíèÿ. Äðóãîå óñòàíàâëèâàåòñÿ íà ðàçú¸ìå
çàäíåé ñòåíêè èñò î÷íèêà ïèòàíèÿ, êàê ýòî ïîêàçàíî
íà ðèñóíêå, ïðèâåäåííîì íèæå.
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4.5 Ïîäêëþ÷åíèå âñåõ óñòðîéñòâ ñèñòåìû ñâàðêè
A--A Ñîåäèíèòåëüíûé êàá åëü áëîêà óïðàâëåíèÿ
B--B, Z -- Z Ñîåäèíèòåëüíûé êàá åëü - ïîäàþùåãî
ìåõàíèçìà
C--C, S--S Ñîåäèíèòåëüíûé êàáåëü - âðàùåíèÿ
D--D Ñîåäèíèòåëüíûé êàáåëü - îò âíåøíåãî ÏÊ
G--G Ñîåäèíèòåëüíûé øëàíã ñèñòåìû âîäÿíîãî
îõëàæäåíèÿ (Âõîä)
H--H Ñîåäèíèòåëüíûé øëàíã ñèñòåìû âîäÿíîãî
îõëàæäåíèÿ (Âûõîä)
J--J Ñâàðî÷íûé êàáåëü
L--L Ñåòü óïðàâëåíèÿ ãîðåëêè TIG
M--M Ãà ç î â û é ø ë à í ã ( Â õ îä )
N--N Ãà ç î â û é ø ë à í ã ( Â û õ î ä )
P--P Ñîåäèíèòåëüíûé êàá åëü - ê âíåøíåìó ÏÊ
Q--Q Ðàçú¸ì âîçâðàòíîãî êàáåëÿ (+)
R--R Ñîåäèíèòåëüíûé êàáåëü - ïåðåäà÷è èìïóëüñîâ
T--T,V--V Ñîåäèíèòåëüíûé êàáåëü - CAN 42 Â
X Ñîåäèíèòåëüíûé êàáåëü - âíåøíèé ìîòîð
U--U Ñîåäèíèòåëüíûé êàáåëü - VEC ìîòîð
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ÊÑÏËÓÀÒÀÖÈßÓÑÒÀÍÎÂÊÈ
Îáùèå ïðàâèëà òåõíèêè áåçîïàñíîñòè ïðè ðàáîòå ñ îáîðóäîâàíèåì
ïðèâîäÿòñÿ íà ñòð. 4. Ïðî÷òèòå èõ äî èñïîëüçîâàíèÿ îáîðóäîâàíèÿ!
5.1 Óïðàâëåíèÿ è ðàçú¸ìû
1 Ðàçú¸ì áëîêà óïðàâëåíèÿ 11 Ïðåäîõðàíèòåëü 1.25 A (230 Å)
2 Ðàçú¸ì CAN 42  êàáåëÿ áëîêà
óïðàâëåíèÿ PAL 3 è êàá åëÿ A25 VEC --
ìîòîðà
12 Ðàçú¸ì êàáåëÿ ñèñòåìû âîäÿíîãî
îõëàæäåíèÿ 230 V, 1.25 A
3 Áåëàÿ êîíòðîëüíàÿ ëàìïà íàïðÿæåíèÿ
ñåòè
13 Ðàçú¸ì ïðåäîõðàíèòåëÿ ïîòîêà æèäêîñòè
4 Îðàíæåâàÿ êîíòðîëüíàÿ ëàìïà
ïåðåãðóçêè
14 Ðàçú¸ì øëàíãà çàùèòíîãî ãàçà
5 Âûêëþ÷àòåëü ñèñòåìû âîäÿíîãî
îõëàæäåíèÿ ÂÊË/ÂÛÊË
15 Ðàçú¸ì ê à áåëÿ óïðàâëåíèÿ ãîðåëêè
ðó÷íîé ñâàðêè TIG
6 Øòóöåð çàùèòíîãî ãàçà äëÿ ïîääóâà
êîðíÿ øâà õîä)
16 Ðàçú¸ì âîçâðàòíîãî ê àáåëÿ (+)
7 Øòóöåð ïîñòóïëåíèÿ çàùèòíîãî ãàçà 17 Ðàçú¸ì ñâàðî÷íîãî êàáåëÿ (-)
8 Øòóöåð ïðåäâàðèòåëüíîé ãàçîâîé
çàùèòû
18 Ðàçú¸ì êàáåëÿ âðàùåíèÿ
9 Øòóöåð çàùèòíîãî ãàçà äëÿ ïîääóâà
êîðíÿ øâà ûõîä)
19 Ðàçú¸ì ïîäàþùåãî ìåõàíèçìà
10 Ïðåäîõðàíèòåëü 1. 25 A (230 Å) 20 Ðàçú¸ì ê ñèñòåìå ÏÊ/ïðèíòåð
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5.2 Áëîê âîäÿíîãî îõëàæäåíè
ÿ
ÂÍÈÌÀÍÈÅ! Äëÿ òîãî: ÷òîáû îõëàæäàþùèé àãðåãàò
ïîìåñòèëñÿ ïîä èñòî÷íèêîì ñâàðî÷íîãî òîêà, ñëåäóåò
îòêðóòèòü ÿùèê ñ èíñòðóìåíòîì íà òåëåæêå .
Ïðèêðóòèòå îõëàæäàþùèé àãðåãàò íà èñòî÷íèêå
ñâàðî÷íîãî òîêà.
5.3 Çàùèòà îò ïåðåãðåâà
Óñòàíîâêà èìååò âñòðîåííûé òåðìîñòàò, êîòîðûé ïðåäîõðàíÿåò óñòàíîâêó îò
ðàáîòû â ðåæèìå ïåðåãðåâà. Ïðè ñðàáàòûâàíèè òåðìîñòàòà ñâàðî÷íàÿ öåïü
îáåñòî÷èâàåòñÿ è çàãîðàåòñÿ îðàíæåâûé ñâå òîäèîä íà ïåðåäíåé ïàíåëè
èñòî÷íèêà. Íà äèñïëåå áëîêà óïðàâëåíèÿ òàêæå ïîÿâëÿåòñÿ ñîîáùåíèå îá
îøèáêå. Ïðè ïîíèæåíèè òåìïåðàòóðû äî íîðìàëüíîãî óðîâíÿ,
âîññòàíàâëèâàåòñÿ íàïðÿæåíèå â ñâàðî÷íîé öåïè è ñâåòîäèîä ãàñíåò.
5.4 Ïðåäîõðàíèòåëü ïîòîêà æèäêîñòè
Ïðè íàðóøåíèè öèðêóëÿöèè æèäêîñòè â ñèñòåìå âîäÿíîãî îõëàæäåíèÿ
ïðåäîõðàíèòåëü ïîòîêà æèäêîñòè áëîêèðóåò ðàáîò ó ñâàðî÷íîé óñòàíîâêè.
Ñâàðî÷íàÿ öåïü îáåñòî÷èâàåòñÿ è íà äèñïëåå áëîêà óïðàâëåíèÿ òàêæå
ïîÿâëÿåòñÿ ñîîáùåíèå îá îøèáêå.
Åíèìàíèå. Ïðåäîõðàíèòåëü ñðàáàòûâàåò, åñëè ñèñòåìà âîäÿíîãî îõëàæäåíèÿ
áûëà èçíà÷àëüíî âêëþ÷åíà ïåðåêëþ÷àòåëåì 4 è øëàíãè ñèñòåìû òàêæå áûëè
ïîäê ëþ÷åíû.
5.5 Ïðåäîõðàíèòåëü ïîòîêà çàùèòíîãî ãàçà
Ïðåäîõðàíèòåëü ïîòîêà çàùèòíîãî ãàçà îáåñòî÷èâàåò ñâàðî÷íóþ öåïü ïðè
ðàñõîäå çàùèòíîãî ãàçà ìåíåå 6 ë/ìèí. Íà äèñïëåå áëîêà óïðàâëåíèÿ òàêæå
ïîÿâëÿåòñÿ ñîîáùåíèå îá îøèáêå.
5.6 Ñîîáùåíèÿ îá îøèáêàõ
Èñòî÷íèê ïèòàíèÿ èìååò âñòðîåííóþ ôóíêöèþ ñîîáùåíèé îá îøèáêàõ. Åñå
ñîîáùåíèÿ ïîÿâëÿþòñÿ íà äèñïëåå è â íåêîòîðûõ ñëó÷àÿõ ïðîèñõîäèò
ñàìîóñòðàíåíèå ïðè÷èí èõ âûçâàâøèõ. Ïîäðîáíåå îá ýòîì Ñì. Èíñòðóêöèþ
ïî ïðîãðàììèðîâàíè þ 0457 706 xxx.
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6 ÒÅÕÍÈ×ÅÑÊÎÅ ÎÁÑËÓÆÈÅÀÍÈÅ
Ïðèìå÷àíèå:
Âñå ãàðàíòèéíûå îáÿçàòåëüñòâà ïîñòàâùèêà òåðÿþò ñèëó â ñëó÷àå ïîïûòêè
ïîêóïàòåëÿ ñàìîñòîÿòåëüíî óñòðàíèòü êàêóþ-ëèáî íåèñïðàâíîñòü ìàøèíû â
òå÷åíèå ãàðàíòèéíîãî ïåðèîäà.
Ïîäêëþ÷åíèå, îáñëóæèâàíèå è ðåìîíò ñâàðî÷íîãî îáîðóäîâàíèå, ñâÿçàííûå
ñî ñíÿòèåì çàùèòíûõ ùèòêîâ, âûïîëíÿþòñÿ ëèöàìè, ïðîøåäøèìè
ñîîòâåòñòâóþùóþ ýëåêòðîòåõíè÷åñêóþ ïîäãîòîâêó è àòòåñòîâàííûìè íà ïðàâî
âûïîëíåíèÿ òàêèõ ðàáîò.
6.1 Îñìîòð è ÷èñòêà
Å ïðèíöèïå LTS 160 / LTS 250 íå òðåáóþò
ñïåöèà ëüíîãî îáñëóæèâàíèÿ. Îáûöíî
äîñò àòîöíî ïðîäóâàòü óñòàíîâêó öèñòûì ñæàòûì
âîçäóõîì è îöèùàòü âîçäóøíûé ôèëüòð. Åñëè
óñòàíîâêà ýêñïëóàòèðóåòñÿ â îöåíü çàãðÿçíåííûõ
óñëîâèÿõ - ôèëüòð íàäî îöèùàòü êàê ìîæíî
öàùå.
7 ÇÀÊÀÇ ÇÀÏÀÑÍÛÕ ×ÀÑÒÅÉ
Çàïàñíûå ÷àñòè çàêàçûâàþòñÿ ÷åðåç áëèæàéøåå ïðåäñòàâèòåëüñòâî ESAB,
à äðåñ êîòîðîãî ìîæíî íàéòè íà ïîñëåäíåé ñòðàíèöå îáëîæêè.
Ïðè çàêàçå çàïàñíûõ ÷àñòåé óêàæèòå òèï ìàøèíû è åå íîìåð, à òàêæ å
íàèìåíîâàíèå äåòàëè è åå íîìåð èç ïåðå÷íÿ çàïàñíûõ ÷àñòåé. Ýòî óïðîñòèò
äîñòàâêó è îáåñïå÷èò ïîëó÷åíèå òðåáóåìûõ çàïàñíûõ ÷àñòåé.
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TOCe
1DIREKTIV 15.........................................................
2SAFETY 15...........................................................
3 INTRODUCTION 16...................................................
3.1 Equipment 16................................................................
3.2 Programming box 17.........................................................
3.3 Applications 17..............................................................
4 TECHNICAL DATA 18.................................................
5 INSTALLATION 19....................................................
5.1 Lifting instructions 19.........................................................
5.2 Mains voltage connection 20...................................................
5.3 Termination resistans 20......................................................
5.4 Connection of complete welding system 21......................................
6 OPERATION 22.......................................................
6.1 Controls and connections 22...................................................
6.2 Cooling unit 23...............................................................
6.3 Overheating protection 23.....................................................
6.4 Flow guard, water 23.........................................................
6.5 Flow guard, gas 23...........................................................
6.6 Error messages 23...........................................................
7 MAINTENANCE 24....................................................
7.1 Check--up and cleaning 24....................................................
8 ORDERING OF SPARE PARTS 24......................................
DIAGRAM 26............................................................
SPARE PARTS LIST 31...................................................
ACCESSORIES 47.......................................................
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1DIREKTIV
DECLARATION OF CONFORMITY
ESAB Welding Equipment AB, S--695 81 Laxå, Sweden, gives its unreserved guarantee that welding
power source LTS 160, LTS 250 from serial number 008 complies with standard EN 60974--1, in ac-
cordance with the requirements of directive (73/23/EEC) and addendum (93/68/EEC) and with stan-
dard EN 50199 in accordance with the requirements of directive (89/336/EEC) and addendum
(93/68/EEC).
-- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- --------
Anders Birgersson
Managing Director
ESAB Welding Equipment AB
695 81 LA
SWEDEN Tel: + 46 584 81000 Fax: + 46 584 411924
Laxå 2000--04--17
2SAFETY
Users of ESAB welding equipment have the ultimate responsibility for ensuring that anyone who
works on or near the equipment observes all the relevant safety precautions. Safety precautions
must meet the requirements that apply to this type of welding equipment. The following recommen-
dations should be observed in addition to the standard regulations that apply to the workplace.
All work must be carried out by trained personnel well--acquainted with the operation of the welding
equipment. Incorrect operation of the equipment may lead to hazardous situations which can result
in injury to the operator and damage to the equipment.
1. Anyone who uses the welding equipment must be familiar with:
S its operation
S location of emergency stops
S its function
S relevant safety precautions
S welding
2. The operator must ensure that:
S no unauthorised person is stationed within the working area of the equipment when it is
started up.
S no--one is unprotected when the arc is struck
3. The workplace must:
S be suitable for the purpose
S be free from draughts
4. Personal safety equipment
S Always wear recommended personal safety equipment, such as safety glasses, flame--proof
clothing, safety gloves.
S Do not wear loose--fitting items, such as scarves, bracelets, rings, etc., which could become
trapped or cause burns.
5. General precautions
S Make sure the return cable is connected securely.
S Work on high voltage equipment may only be carried out by a qualified electrician.
S Appropriate fire extinquishing equipment must be clearly marked and close at hand.
S Lubrication and maintenance must not be carried out on the equipment during operation.
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WARNING
READ AND UNDERSTAND THE INSTRUCTION MANUAL BEFORE INSTALLING OR OPERATING.
ARC WELDING AND CUTTING CAN BE INJURIOUS TO YOURSELF AND OTHERS. TAKE PRECAU-
TIONS WHEN WELDING. ASK FOR YOUR EMPLOYER’S SAFETY PRACTICES WHICH SHOULD BE
BASED ON MANUFACTURERS’ HAZARD DATA.
ELECTRIC SHOCK -- Can kill
S Install and earth the welding unit in accordance with applicable standards.
S Do not touch live electrical parts or electrodes with bare skin, wet gloves or wet clothing.
S Insulate yourself from earth and the workpiece.
S Ensure your working stance is s afe.
FUMES AND GASES -- Can be d angerous to health
S Keep your head out of the fumes.
S Use ventilation, extraction at the arc, or both, to take fumes and gases away from your breathing zone
and the general area.
ARC RAYS -- Can injure eyes and burn skin.
S Protect your eyes and body. Use the correct welding s creen and filter lens and wear protective
clothing.
S Protect bystanders with suitable screens or curtains.
FIRE HAZARD
S Sparks (spatter) can cause fire. Make sure therefore that there are no inflammable materials nearby.
NOISE -- Excessive noise can damage hearing
S Protect your ears. Use earmuffs or other hearing protection.
S Warn bystanders of the risk.
MALFUNCTION -- Call for expert assistance in the event of malfunction.
PROTECT YOURSELF AND OTHERS!
3 INTRODUCTION
LTS 160, LTS 250 are welding power sources of the rectifier type designed for
mechanised TIG welding.
They are fan--cooled and also includes a cooling system for water--cooling of the
welding tool.
They is prepared for connection to an external PC.
3.1 Equipment
LTS 160 and LTS 250 are supplied with:
S Programming box with connection cable (10 m)
S Return cable (5 m) with return cable clamp
S Gashose(2m)withhoseclamp.
S End resistor.
S Programming manual in swedish, english, german och french.
S PC card.
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3.2 Programming box
The welding power source is provided with a programming box for:
S Programming of welding procedures when welding with a welding tool.
S Executing a welding process.
S Storing welding program in an internal or external memory unit (PC card).
S Transferring welding programs between programming units.
S Setting of different parameter values when welding with a TIG hand torch.
For the handling, see Programming manual.
The programming manual is available in the following languages:
Language Article no. Language Article no.
English 0457 706 X74 French 0457 706 X76
German 0457 706 X75 Swedish 0457 706 X70
Italian 0457 706 X79 Finnish 0457 706 X73
Norwegian 0457 706 X72 Danish 0457 706 X71
Dutch 0457 706 X77 Spanish 0457 706 X78
Portuguese 0457 706 X80 Russian 0457 706 X86
3.3 Applications
Welding power source LTS can be used for welding with:
S Tube welding tools for joining tubes
S Tube--to--plate welding tools for welding of tube diameters 12--60 mm
S Automatic welding machine A25 STB with floating head.
S TIG hand torch
A wire feed unit for filler wire can be connected to the welding power source.
Motors for external units (roller beds, turntables, e tc.) can be controlled by way of the
PAL 3 m otor control unit.
ESAB accessories for mechanised and manual T IG welding are found on
page 47.
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4 TECHNICAL DATA
LTS 160 LTS 250
Mains voltage 230 V ±10%, 1 50/60 Hz 400 V ±10%, 3 50/60 Hz
Permissible load at
35 % duty cycle
60 % duty cycle
100 % duty cycle
160 A / 16 V
110A/15V
80 A / 13 V
250 A / 20 V
180 A / 17 V
140 A / 16 V
No--load power 50 W 55 W
Power factor 0,68 0,61
Efficiency 0,75 0,75
No--load voltage 70 V 70 V
Primary current:
100% duty cycle
9A 9A
Arc strike HF HF
Dimensions l x w x h
without cooling unit
with cooling unit
515 x 285 x 620 mm
515 x 285 x 835 mm
515 x 285 x 620 mm
515 x 285 x 835 mm
Weight without cooling unit
with cooling unit
37 kg
56,5 kg
38 kg
57,5 kg
Temperature class F (155 _C) F (155 _C)
Enclosure type IP 23 IP 23
Application class
Setting range
LTS 160 LTS 250
Operating range, current 5 A / 10 V -- 160 A / 16 V 5 A / 10 V -- 250 A / 20 V
Steps of adjustment, current 1A 1A
Wire feed speed 0.10--2.50 m/min 0.10--2.50 m/min
Pulse and background time 0.01 -- 25.0 s 0.01 -- 25.0 s
Pre--heat time 0 -- 600 s 0 -- 600 s
Gas pre-- and post--flow 0 -- 6000 s 0 -- 6000 s
Slope-- up and slope down 0,1 -- 25 s 0,1 -- 25 s
Sector 0--10r 0--10r
Steps of adjustment, sector
break point
0,001 r 0,001 r
Duty cycle
The duty cycle refers to the time as a percentage of a ten--minute period that you can weld at a cer-
tain load without overloading the welding power source.
Enclosure class
The IP code indicates the enclosure class, i. e. the degree of protection against penetration by solid
objects or water. Equipment marked IP 23 is designed for indoor and outdoor use.
Application class
The symbol indicates that the power source is designed for use in areas with increased
electrical hazard.
GB
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dpb6d1ea
5 I NSTALLATION
The in stallatio n must b e executed by a professional.
WARNING!
This product is intended for industrial use. In a domestic environment this product may cause radio
interference. It is the user’s responsibility to take adequate precautions.
Place the welding power source so as not to prevent the cooling air from circulating
through the m achine.
5.1 Lifting instructions
GB
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dpb6d1ea
5.2 Mains voltage connection
S Make sure the welding power source is connected to the right mains voltage and
that it is properly fused. Connect to earth according to the regulations valid.
The rating plate with connection data.
Recommend ed cable areas and f u se sizes
LTS 160 LTS 250
Mains voltage 230 V 400 V
Mains frequence 50--60 Hz 50--60 Hz
Fuse, slow--blow 16 A 16 A
Cable area
3x2,5mm
2
4x1,5mm
2
5.3 Termination resistans
To avoid communication trouble the two end points of
the CAN--bus should be fitted with an termination
resistans. One of the CAN --bus end points is in the
programming box which has a built--in resistor. T he
other one is in the power source and should be fitted
with an termination resistans if the output in question is
not used. F or the location of the resistor, see the
following figure.
GB
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ESAB LTS 160, LTS 250 Manuale utente

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