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SERVICE MANUAL

Repair for Cellular Telephone

LEVEL2

Fisio 120 VOICE

& Fisio 121 W@P

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SERVICE Manual

Last updates :

DATE MODIFICATION PAGE

23/04/02

CREATION

25/11/02

New Data Connect Cable Part No

Add RF Pliers Part No

Suppress of Component list

4

44 - 45 - 46

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CONTENTS

1.0 PURPOSE .........................................................................................................................................................................4

2.0 SCOPE...............................................................................................................................................................................4

3.0 REFERENCE ...................................................................................................................................................................4

4.0 GLOSSARY/ACRONYM LIST......................................................................................................................................4

5.0 TEST EQUIPMENT AND TOOLS................................................................................................................................4

6.0 TEST AND INSPECTION PLAN...................................................................................................................................5

6.1 User Interface Test .........................................................................................................................................................5

6.2 RF Test ...........................................................................................................................................................................5

7.0 BEFORE STARTING......................................................................................................................................................6

7.1 Description Of The Transceiver .....................................................................................................................................6

7.2 Description Of The Display............................................................................................................................................7

7.3 Using The Carousel ........................................................................................................................................................8

7.4 Removing The Battery ...................................................................................................................................................9

7.5 Inserting The Micro SIM-Card.......................................................................................................................................9

7.6 Inserting The Battery......................................................................................................................................................9

7.7 Attach The Battery Cover.............................................................................................................................................10

7.8 Charging The Battery ...................................................................................................................................................10

7.9 Customise your Phone..................................................................................................................................................11

7.10 W@P Introduction........................................................................................................................................................13

8.0 TEST PROCEDURES ...................................................................................................................................................15

8.1 Initial Functional Check for Fisio 120 Voice “1 Meg version”....................................................................................15

8.2 Initial Functional Check for Fisio 121 W@P & Fisio 120 Voice “2Meg version” ......................................................19

8.3 RF Test .........................................................................................................................................................................23

8.4 Battery Charging (IGN : Ignition) / Current Consumption ..........................................................................................27

8.5 W@P Test Procedure ...................................................................................................................................................29

9.0 ASSEMBLY/DISMANTLEMENT PROCEDURES.........................................................................................................35

9.1 Dismantlement Procedure ............................................................................................................................................35

9.2 Assembly Procedure.....................................................................................................................................................39

9.3 Exploded view of the transceiver .................................................................................................................................42

10 SOLUTIONS IN CASE OF PROBLEMS DURING THE TESTS ......................................................................................43

ANNEX 1.....................................................................................................................................................................................45

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1.0 PURPOSE

This document establishes the functional test and inspection procedures for the first level service repair of the

FISIO 120/121 transceivers.

2.0 SCOPE

The test plan is applicable to all levels of service repair of the FISIO 120/121 transceivers.

3.0 REFERENCE

None.

4.0 GLOSSARY/ACRONYM LIST

Board Transceiver Without LCD and Plastics parts

LCD Module LCD part with plastic cover, earpiece and vibrator

SW Software

PN Hardware Configuration of the Mobile

CN Matrix for Types of SW used on the different hardware

HW Hardware

ASC Authorized Service Center

NSC National Service Center

Test SIM Card Used for functionality of PHILIPS Mobile Phones

Test SIM Card « SP » SIM Card used to simulate the user interface and enable radio tests

5.0 TEST EQUIPMENT AND TOOLS

Equipment / Tools

- Test SIM Card « Production » - Part No. : 4311 255 00781

- Test SIM Card « SP » - Part No. : 4311 255 00782

- Data Connect Cable - Part No. : 4311 258 10392

- Fisio 120 Mat Software provided by Philips

- Digital Multimeter - Recommended Model : Fluke

Specification with current reading in mA.

- Digital Radiocommunication Tester.

- Coupling system with shielded chamber

or

- RF Pliers With mechanical adaptation - Part No.: 4311 255 30041

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6.0 TEST AND INSPECTION PLAN

The test plan is derived from the Product Test Reference of FISIO 120/121.

6.1 User Interface Test

Use the Test SIM Card « SP » to test the transceivers as follows :

· On/Off button

· LCD Backlight

· Keyboard Test

· Buzzer Test

· Vibrator Test

· Audio Test

· LCD

· IMEI

· Tester Status/Eeprom Status

With a fast Charger connected with the PRODUCT’s bottom connector , check the full scrolling from one mode to

the next when charging IGN (Ignition) – Battery.

6.2 RF Test

The radio test must be performed with a Digital Radio Test Set. The mobile has to be set on the antenna coupler

inside the shielded chamber.

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7.0 BEFORE STARTING

7.1 Description Of The Transceiver

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7.2 Description Of The Display

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7.3 Using The Carousel

The carousel is a circular loop of icons displayed on the screen. These icons provide access to the different menus

and sub menus used to operate your phone.

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7.4 Removing The Battery

7.5 Inserting The Micro SIM-Card

7.6 Inserting The Battery

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7.7 Attach The Battery Cover

7.8 Charging The Battery

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7.9 Customise your Phone

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7.10 W@P Introduction

The purpose of W@p (Wireless Application Protocol) is to enable easy and fast delivery of relevant information and

services to mobile users. However, mobile Internet does not mean navigating on the Internet with a wireless device

but rather to access to some services in a mobile context.

The W@P architecture was designed to enable standard Internet servers to provide services to wireless devices.

The W@P wireless protocol is based on Internet standards such as HTTP and TLS but has been optimized

according to the constraints of the wireless terminals: low memory capacity, small screen size

and of the network: limited bandwidth.

The W@P architecture is made up of 4 technological parts which are necessary for accessing W@P services on a

mobile phone. These are:

W@P navigator or browser

Mobile operator network

W@P gateway / W@P server

Web server

* Subscription

The customer has to contact his Network Operator to inquire about his subscription and the options he can

subscribe to. Generally the customer just have to request his W@P access to his provider and he will not be

charged for that.

Customer Gateway Server

1.0 Encoded

Request

2.0 Request

3.0 Answer

4.0 Encoded

Answer

Content

Generation

Encoder/

Decoder

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* W@P parameters

Parameters have to be set in the mobile phone in order to access W@P services . However, there are two

cases depending on the commercial offer:

* Transceiver sold via an operator package

(with subscription included):

- Parameters cannot be accessed from the W@P settings menu of the mobile phone:

The transceiver is W@P locked. The W@P connections will always be made from the

operator W@P homepage and search engines will be available. The customer will have to

ask for a password from his/her operator to unlock the W@P settings.

- Parameters can be accessed from the W@P settings menu of the mobile

phone:

The customer changes the W@P parameters according to his/her own convenience.

* Retail transceiver

(without subscription included):

- Phones are configured by the manufacturer with no W@P parameter. The end user has

to ensure that the W@P functionalities and a data/fax options have been subscribed.

The end user has also to set the W@P parameters by asking for them from

his/her operator or by using parameters of another company (available on

Internet, newspaper etc.)

Detailed parameters

Phone Number

(or dial-up number) : to establish a connection with the Internet Service Provider

Login

(or User Name) : if requested by your ISP

The password : if requested by your ISP

IP address for the Gateway : for communications between Internet Service Provider and Gateway

& Port Number (for a secure or non secure connection)

Home page address

(or URL address): for communications between Gateway and Web server

Please note that it is important to respect small and capital letters according to your operator instructions.

It is also possible that your provider does not require the Login and/or Password.

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8.0 TEST PROCEDURES

Concerning Fisio 120, it exist to memory size,:

- one is “1 Meg” with Software 9417XXXX

- the other size is “2 Meg” with software Product 9427XXXX

To read the software product, Insert a “SP” Card with battery in the product, Shut ON and Press *#3825*#

à Software version appeared on the LCD.

The “1Meg” version hasn’t MAT (Manuel Auto Test ) inside, and to check fonctionnalities of it, you need to use an

external MAT Software Application à Refer to § 8.1

MAT software Application is available for all Fisio 120/121 Software Product.

8.1 Initial Functional Check for Fisio 120 Voice “1 Meg version”

Necessary to have MAT Software for each Software product version with Computer (Pentium 200Mhz - 64 Mo RAM)

8.1.1 Launch the MAT Software corresponding to the Product Software

+

8.1.2 Connect your Product (Without Sim Card) to the Data Connect cable

8.1.3 Switch ON your Phone With Key ON/OFF and Wait the below message

8.1.4 Check The “TAT MODE” on the Product LCD

8.1.5 Click on the “OK” Icon and the Product LCD will show a message which contains information of FA (Final

Adjustment) status and 12NC.

8.1.6 Follow the instructions as mentioned below :

Step Procedure Observation

1

Press Key 1

Press Key 1 again.

Key Without test

Left corner displays 1

00

2

Press key 2

(Audio loop local effect)

Press key 2 again

"LocalEffect"

" XX XX XX“

“ XX XX”

Left corner displays 2

01

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3

Press key 3

Audio loop test (Speak to Mic

and listen echo from Speaker)

Press key 3 again

"AUDIO xx xx xx xx”

"EEP xx xx xxxx ”

Left corner displays 3

02

4

Press key 4

Check for the Backlight

function in the same time.

Press key 4 again

Key Without test

Left corner displays 4

03

5

Press Key 5

(Checkerboard test)

Press Key 5 again

Checkerboard 1 pixel on

Left corner displays 5

04

6

Press Key 6

(Inverted Checkerboard)

Press Key 6 again

Checkerboard 2 pixel on

Left corner displays 6

05

7

Press Key 7

Press key 7 again

All pixels are on

Left corner displays 7

06

8

Press key 8 (Eeprom Status)

Press Key 8 again

"EEPROM STAT”

H-XXXX-XX-XX(No Digit “1” or “2” allowed)

L-XXXX-XX-X

SimLk XXXXX (Sim lock Status)

Left corner display 8

07

9

Press Key 9 Product

information

Compare information with

label printed on back case

Press key 9 again

“PROD INFO”

“XXXXXXXXX” (PN Number)

“XXXXXXXX”

VY made in Le Mans

SA made in Singapore

EO made in Shenzhen

Left corner displays 9

08

10

Press key 0 “ADC MEASURES”

“XXXX XXXX”

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Press key 0 again

“XXXX XXXX”

Left corner displays 0

09

11

Press * (IMEI Test)

Compare IMEI with label

printed on back case

Press * again

"IMEI TEST"

" XXXXXX/ 50 / XXXXXXX"

06 made in Singapore

50 made in Le-Mans

69 made in China

Left corner displays *

12

Press # (FA Status)

Press # again

"FA/12NC”

FA GOOD (Must be good) X

XXXXXXXXXXX (12NC)

Left corner displays #

13

Press C

Press C again

Handsfree

XX XX XX

XX XX

Left corner displays C

15

14

Press the Left arrowhead

(Melody Test) & vibrator

Press Left again

User Melody should be heard and vibrations

felt

Left corner displays 0C

15

Press the Right arrowhead

(Memory Test)

Press Right again

“MEMORY TEST”

“XXXXXXXX”

“RAM OK”

Left corner displays 0D

16

Press “take Away” button

Press Green button again

“ MANUAL TEST”

“ GOOD “

Left corner displays

OF

17

Press “Hang up” button

Press Red button again

“ MANUAL TEST”

“ BAD “

Left corner displays

10

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18

Press OK

Press Key 1

Press OK

“PAGE”

“SELECTION”

“00”

“PAGE”

“SELECTION”

“01”

Left corner display OK

0E

O1

19

Press Key 7

Press the Right arrowhead

Press Key *

Press Key #

Press key 7 again

“ANTENNA TST”

“Tx Level XX”

“CHANNEL XXX”

“Tx Level” Increasing

“Tx Level” Decreasing

“CHANNEL” Increasing

“CHANNEL” Decreasing

Left corner displays 7

06

01

20

Press OK

Press OK again

“PAGE”

“SELECTION”

“01”

Left corner display OK

OE

O1

8.1.7 If any of these steps failed, please refer to Chapter 10.

8.1.8 Perform visual check on battery connectors, car kit connectors and casing. If corrosion or deform, swap

the board.

8.1.9 Perform RF test Chapter 8.3

8.1.10 Product is good, it is considered as a NFF (No Fault Found) product.

All the NFF products must be directly returned to the customer.

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8.2 Initial Functional Check for Fisio 121 W@P & Fisio 120 Voice “2Meg version”

8.2.1 Insert the Test Production Card into the SIM Reader at the back of the cellular phone and clip a charged

battery on the phone.

8.2.2 Press the «ON» button for 2 seconds at least and the LCD will show a message which contains information

of FA (Final Adjustment) status and 12NC.

8.2.3 Follow the instructions as mentioned below :

Step Procedure Observation

1

Press Key 1

Press Key 1 again.

Key Without test

2

Press key 2

(Audio loop local effect)

Press key 2 again

"LocalEffect"

" XX XX XX“

“ XX XX”

Left corner displays 2

01

3

Press key 3

Audio loop test (Speak to Mic

and listen echo from Speaker)

Press key 3 again

"AUDIO xx xx xx xx”

"EEP xx xx xxxx ”

Left corner displays 3

02

4

Press key 4

Check for the Backlight

function in the same time.

Press key 4 again

Key Without test

Left corner displays 4

03

5

Press Key 5

(Checkerboard test)

Press Key 5 again

Checkerboard 1 pixel on

Left corner displays 5

04

6

Press Key 6

(Inverted Checkerboard)

Press Key 6 again

Checkerboard 2 pixel on

Left corner displays 6

05

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7

Press Key 7

Press key 7 again

All pixels are on

Left corner displays 7

06

8

Press key 8 (Eeprom Status)

Press Key 8 again

"EEPROM STAT”

H-XXXX-XX-XX(No Digit “1” or “2” allowed)

L-XXXX-XX-X

SimLk XXXXX (Sim lock Status)

Left corner display 8

07

9

Press Key 9 Product

information

Compare information with

label printed on back case

Press key 9 again

“PROD INFO”

“XXXXXXXXX” (PN Number)

“XXXXXXXX”

VY made in Le Mans

SA made in Singapore

EO made in Shenzhen

Left corner displays 9

08

10

Press key 0

Press key 0 again

“ADC MEASURES”

“XXXX XXXX”

Left corner displays 0

09

11

Press * (IMEI Test)

Compare IMEI with label

printed on back case

Press * again

"IMEI TEST"

" XXXXXX/ 50 / XXXXXXX"

06 made in Singapore

50 made in Le-Mans

69 made in China

Left corner displays *

12

Press # (FA Status)

Press # again

"FA/12NC”

FA GOOD (Must be good) X

XXXXXXXXXXX (12NC)

Left corner displays #

13

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