Chemitec 4222 Technical Manual

4222

CONDUCTIVITY AND TEMPERATURE

ANALYZER

TECHNICAL MANUAL

P/N: ………………….

Rev. 1 Ver. 2.2

EDITION September 2012

4222

CONDUCTIVITY AND TEMPERATURE ANALYZER

TECHNICAL MANUAL P/N XXX-0000 Rev.1 Ver.2.2

II

GENERAL CLAUSES

Despite the fact that the utmost attention has been given taken in the

preparation of this document, CHEMITEC s.r.l. cannot guarantee the

accuracy of all information contained and cannot be held responsible for any

consequent mistakes or damages that may arise from its use or application.

The products, materials, software and services presented in this document

are subject to development and with regards to presentation and

performance characteristics, CHEMITEC s.r.l. reserves the right to carry out

any modifications without prior notice.

COPYRIGHT

The reproduction or copy of this manual, even partial, and using any

procedure is strictly prohibited.

AUTHORISED TECHNICAL SUPPORT CENTRES

CHEMITEC s.r.l.

Via Isaac Newton, 28 – 50018 Scandicci - FIRENZE

4222

CONDUCTIVITY AND TEMPERATURE ANALYZER

TECHNICAL MANUAL P/N XXX-0000 Rev.1 Ver.2.2

III

INDEX

1

GENERAL ............................................................................................................................................................... 1

1.1

INFORMATION

ON

THE

MANUAL .............................................................................................................. 1

1.1.1

CONVENTIONS ........................................................................................................................................ 1

1.2

DECLARATION

OF

RESPONSIBILITY

BY

THE

MANUFACTURER ........................................................ 2

1.3

LIMITS

OF

USE

AND

PRECAUTIONS

FOR

SAFETY.................................................................................. 2

1.3.1

ELECTRICAL SAFETY ............................................................................................................................. 2

1.3.2

SAFETY OF THE OPERATIVE ENVIRONMENT .................................................................................... 3

1.4

GRAPHIC

SYMBOLS ...................................................................................................................................... 4

1.5

CAUTION

SYMBOL ........................................................................................................................................ 4

1.6

PLATE

DETAILS ............................................................................................................................................. 5

1.7

INFORMATION

ON

RECYCLING

AND

USE

OF

MATERIALS .................................................................. 5

1.7.1

SPECIAL ATTENTION TO CRITICAL COMPONENTS .......................................................................... 5

2

GENERAL DESCRIPTION ................................................................................................................................... 6

2.1

MEASURING

PRINCIPLES ............................................................................................................................ 6

2.2

MAIN

CHARACTHERISTICS ......................................................................................................................... 7

2.2.1

TECHNICAL CHARACTERISTICS FOR CONDUCTIVITY (PRIMARY MEASURE) ............................. 8

2.2.2

TECHNICAL CHARACTERISTICS FOR MEASURING OF SECONDARY TEMPERATURE ................ 8

2.2.3

OPERATING FEATURES ......................................................................................................................... 8

2.3

CONTROLS,

INDICATORS

AND

CONNECTIONS .................................................................................... 10

2.4

GRAPHIC

DISPLAY ...................................................................................................................................... 11

2.4.1

LIST OF PRIMARY MENUS ................................................................................................................... 11

2.4.2

DIVISION OF THE GRAPHICAL DISPLAY INTO AREAS IN THE RUN METHOD ........................... 12

3

INSTALLATION ................................................................................................................................................... 15

3.1

COMPOSITION

OF

THE

SUPPLY ................................................................................................................ 15

3.1.1

INSTALLATION OF WALL MOUNTED DEVICE .................................................................................. 15

3.1.2

INSTALLATION OF 96x96 ELECTRICAL PANEL DEVICE ................................................................. 16

3.1.3

INSTALLATION OF 144x144 ELECTRICAL PANEL DEVICE ............................................................. 17

3.1.4

CONNECTIONS TO THE POWER SUPPLY .......................................................................................... 17

3.1.4.1

Electrical Connections to the dosage systems (Users) ........................................................................ 18

3.1.4.1.1

Connection terminal box for wall mounted 4222 ......................................................................... 19

3.1.4.1.2

Connection terminal box for panel mounted 4222 ........................................................................ 20

3.1.4.2

Connections to the Power Supply ........................................................................................................ 21

3.1.5

CONDUCTIVITY PROBE CONNECTION ............................................................................................. 21

4

METHODS OF USE ............................................................................................................................................. 22

4.1

COMPOSITION

OF

THE

MEASURING

SYSTEM ...................................................................................... 22

4.1.1

MINIMUM CONFIGURATION .............................................................................................................. 22

4.1.2

MAXIMUM CONFIGURATION ............................................................................................................. 22

4.2

START

UP

OF

THE

SYSTEM ....................................................................................................................... 23

4.2.1

MENU FUNCTIONS AT START ............................................................................................................. 23

4.2.1.1

Contrast adjustment ............................................................................................................................. 23

4.3

INTRODUCTION

OF

OPERATIVE

PARAMETERS

–

THE

USE

OF

KEYS .............................................. 23

4.3.1

SETUP MENU (TEMPERATURE – SYSTEM SETUP) .......................................................................... 24

4.3.2

SETUP MENU (DIGITAL INPUT – SELECT MEASURE) ..................................................................... 26

4.3.3

SETUP MENU (SETUP MEASURE) ...................................................................................................... 26

4.3.4

OUTPUTS MENU (RELAY OUTPUTS – SET POINT 1) ....................................................................... 28

4.3.5

OUTPUTS MENU (RELAY OUTPUTS – SET POINT 2, ETC.) ............................................................. 31

4.3.6

OUTPUTS MENU (SET POINT TEMP.) ................................................................................................ 33

4.3.7

OUTPUTS MENU (CURRENT OUTPUT) .............................................................................................. 34

4.3.8

OUTPUTS MENU (SETUP PID) ............................................................................................................ 35

4222

CONDUCTIVITY AND TEMPERATURE ANALYZER

TECHNICAL MANUAL P/N XXX-0000 Rev.1 Ver.2.2

IV

4.3.9

CALIBRATIONS MENU .......................................................................................................................... 36

4.3.9.1

Conductivity calibration ...................................................................................................................... 37

4.3.9.2

Temperature calibration ...................................................................................................................... 38

4.3.10

ARCHIVE MENU .................................................................................................................................... 39

4.3.11

MEASURING GRAPHICS MENU .......................................................................................................... 40

4.3.12

MANUAL CONTROL MENU .................................................................................................................. 41

4.3.13

FUNCTIONS IN RUN.............................................................................................................................. 42

5

USER MAINTENANCE ....................................................................................................................................... 44

5.1

SPECIAL

CAUTIONS

FOR

CRITICAL

COMPONENTS ............................................................................. 44

6

MODBUS PROTOCOL ........................................................................................................................................ 45

7

WARRANTY ......................................................................................................................................................... 52

8

REQUEST FOR ASSISTANCE ........................................................................................................................... 53

8.1

PROCEDURE

OF

REQUEST

FOR

TECHNICAL

ASSISTANCE ................................................................ 53

8.2

MAIN

CHEMITEC

OFFICES ......................................................................................................................... 53

4222

DISSOLVED CONDUCTIVITY AND TEMPERATURE ANALYZER

TECHNICAL MANUAL P/N XXX-0000 Rev.1 Ver.2.2

1

1 GENERAL

1.1 INFORMATION ON THE MANUAL

This document contains reserved information. It may be subject to modifications and updates

without any prior notice.

Printing chronology:

First edition: 4222 – Ver. 0 Rev. 1.0

This manual is an integral part of the instrument. Upon initial installation of the equipment, the

operator must carry out a careful control of the contents of the manual in order to check its integrity

and completeness.

If for any reason it is ruined, incomplete or inadequate please contact CHEMITEC in order to

reintegrate or replace the non-compliant manual immediately.

The official versions of the machine, for which CHEMITEC is directly responsible, are the ones in

Italian and in English.

For countries of different languages from the ones indicated above, the official manual will remain

the one in Italian. CHEMITEC will not be held responsible for any possible translations in different

languages made by distributors or users themselves.

Compliance with the operative procedures and the precautions described in this manual is an

essential requirement for the correct operation of the instrument and to guarantee total operator

safety.

The manual must be ready in all parts, in front of the instrument, before use so that all methods of

operation are clear as well as the controls, connections to the peripheral equipment and precautions

for a correct and safe use.

The user manual must be stored, integral and legible in all parts, in a safe place and at the same time

it must be immediately accessible to the operator during installation, use and/or installation revision

operations.

1.1.1 CONVENTIONS

The present user manual uses the following conventions:

NOTE

The notes contain important information to be highlighted compared with the rest of the

text. They generally contain information that is useful to the operator to carry out and

optimise operative procedures of the equipment in a correct manner.

CAUTION

Caution messages appear in the manual before procedures or operations that must be

observed in order to avoid any possible losses of data or damages to the equipment.

CAUTION

Caution messages appear in the manual in correspondence to the description of procedures

or operations that, if carried out incorrectly, may cause damages to the operator or users.

4222

DISSOLVED CONDUCTIVITY AND TEMPERATURE ANALYZER

TECHNICAL MANUAL P/N XXX-0000 Rev.1 Ver.2.2

2

1.2 DECLARATION OF RESPONSIBILITY BY THE MANUFACTURER

CHEMITEC will be held responsible for the safety, reliability and performance of the equipment

only if used in compliance with the following conditions:

• Calibration, modifications or repairs must be carried out by qualified personnel, specifically

authorised by CHEMITEC.

• Opening of the equipment and access to its internal parts may only be carried out by personnel

qualified for maintenance and specifically authorised by CHEMITEC.

• The environment in which the equipment is used must comply with safety regulations.

• The electrical connections of the environment must be carried out according to regulations and

must be perfectly efficient.

• Replacements that can be carried out on parts of the equipment and accessories must be done so

with others of the same kind and of the same characteristics.

• The use and maintenance of the equipment and of relative accessories must be carried out in

compliance with the instructions indicated in this manual.

• This manual must always be kept integral and legible in all parts.

1.3 LIMITS OF USE AND PRECAUTIONS FOR SAFETY

In order to guarantee safety of the operator together with the correct functioning of the equipment, it

is important to work within the limits permitted and to adopt all of the precautions listed below:

CAUTION

Check before use to make sure that all safety requirements are fully satisfied. The

equipment must not be powered or connected to other equipment until safety conditions are

satisfied.

1.3.1 ELECTRICAL SAFETY

CAUTION

All of the connections on the are isolated from the environment ground (mass is not

isolated).

DO NOT connect any of these connections to earth.

In order to guarantee conditions of utmost safety for the operator, we recommend that all of the

indications listed in this manual are respected.

• Power the equipment exclusively using network tension according to specifications (100 ÷

240 Vac/dc 50-60 Hz)

• Replace damaged parts immediately. Cables, connectors, accessories or other parts of the

equipment that may be damaged or not working correctly must be replaced immediately. In this

case contact your nearest authorised technical assistance centre.

• Only use accessories and peripheries specified by CHEMITEC. In order to guarantee all of

the safety requirements, it is important to make exclusive use of the accessories specified in this

manual which have been tested in combination with the equipment. The use of accessories and

consumption materials of other manufacturers or not specifically recommended by CHEMITEC

will not guarantee the safety and correct operation of the equipment. Only use peripherals that

comply with the regulations of their specific categories.

4222

DISSOLVED CONDUCTIVITY AND TEMPERATURE ANALYZER

TECHNICAL MANUAL P/N XXX-0000 Rev.1 Ver.2.2

3

1.3.2 SAFETY OF THE OPERATIVE ENVIRONMENT

• The panel of the 4222 device is protected against the introduction of liquids. Avoid subject

the equipment to the risk of dripping water, sprays of water or immersion in water and the use

in environments in which such risks may be present. Equipment in which liquids may have

accidentally penetrated must be immediately switched off, cleaned and controlled by authorised

and qualified personnel.

• Once programming has been carried out, we recommend that the transparent panel is closed.

• Protection.

4222 Wall mounting

− IP66 EN60529

− EMI /RFI CEI EN55011 - 05/99

4222 96x96 Panel mounting

− IP20 EN60529

− EMI /RFI CEI EN55011 - 05/99

4222 144x144 Panel mounting

− IP10 EN60529

− EMI /RFI CEI EN55011 - 05/99

• Use the equipment within the environmental limits of temperature, humidity and pressure

specified. The instrument has been developed to operate in the following environmental

conditions:

− Temperature of the working environment 0°C ÷ +50°C

− Temperature of storage and transportation -25°C ÷ +65°C

− Relative humidity 10% ÷ 95%RH – not condensing

CAUTION

The water treatment plant in which the instrument is introduced must be developed in

accordance with the functional requirements imposed by current legislation.

The apparatus must be inserted perfectly into the plant.

The plant must be kept operative in full compliance with the safety regulations provided.

The parameters indicated on the analyser must comply with current regulations.

Any signals of faults to the device must be positioned in an environment that is constantly

controlled by operative personnel or plant assistants.

Non compliance with even just one of these conditions may lead the “logics” of the device

to operate in a potentially dangerous manner for users of the service.

Therefore, we recommend that service personnel and/or maintenance personnel operate

with the utmost care, pointing out any changes to the safety parameters immediately, in

order to avoid the creation of any potentially dangerous situations.

As the considerations indicated above cannot be controlled by the product in question, the

manufacturer will not be held responsible for any damages that these malfunctions may

cause to people or things.

4222

DISSOLVED CONDUCTIVITY AND TEMPERATURE ANALYZER

TECHNICAL MANUAL P/N XXX-0000 Rev.1 Ver.2.2

4

1.4 GRAPHIC SYMBOLS

The following table illustrates the drawings, the relative description and the position of all graphic

symbols present on the equipment panels and on any other equipment or external devices to which

they may be connected.

SYMBOL DESCRIPTION POSITION

Danger symbol

A symbol located close to the clamps for

connection to power.

Phase

Symbols located close to the connections of the

equipment to the electricity network

Neutral

Earth protection

Caution! Refer to the

documentation attached

A symbol located close to the points in which the

user manual should be consulted for important

information. (see paragraph CAUTION).

Positive

POSITIVE pole of the connector RS485 (A+)

Negative

NEGATIVE pole of the connector RS485 (B-)

CONDUCTIVITY

Conductivity sensor connection

PT100/1000

Temperature sensor connection

Analogical output n.1

0/4 ÷20mA separated galvanically

Analogical output n. 2

0/4 ÷20mA separated galvanically

Symbol of separate collection

of electrical and electronic

equipment.

Symbol placed on the top of the electronic box

1.5 CAUTION SYMBOL

The symbol illustrated below represents the CAUTION symbol and reminds the operator that he

should read the user manual for important information, advice and suggestions for the correct and

safe use of the equipment.

In particular, when it is positioned close to connection points to cables and peripheries, the symbol

in question refers to careful reading of the user manual for instructions related to the nature of such

cables and peripheries and the methods for correct and safe connections.

For the position of the CAUTION symbols on the equipment, refer to Chapter 2 “Commands and

Indicators, Connections” and Chapter 3 “Installation” of this user manual. The reproductions of

4222

DISSOLVED CONDUCTIVITY AND TEMPERATURE ANALYZER

TECHNICAL MANUAL P/N XXX-0000 Rev.1 Ver.2.2

5

equipment panels, with relative commands, connections, symbols and labels are provided in this

chapter. Each caution symbol is accompanied by a detailed explanation of its meaning.

1.6 PLATE DETAILS

1.7 INFORMATION ON RECYCLING AND USE OF MATERIALS

CHEMITEC, in accordance with specific European regulations, aims at constant improvement of

development and of production procedures of its equipment with the objective of drastically

reducing the negative impact on the environment caused by parts, components, consumption

materials, packaging and the equipment itself at the end of its life cycle.

Packaging is conceived and produced to allow for its re-use or recovery, including recycling of the

majority of the materials and to reduce the amount of waste or residues to be disposed of, to a very

minimum. In order to assure a correct environmental impact the equipment has been designed with

the smallest circuit possible, with the lowest differentiation possible of materials and components,

with a selection of substances that guarantee utmost recycling and maximum reuse of the parts and

waste disposal free from ecological risks.

The equipment is made in such a way as to guarantee the easy separation or dismantling of the

materials containing contaminants compared with others, in particular during maintenance

operations and the replacement of parts.

CAUTION

The disposal/recycling of packaging, of consumption materials and of the equipment itself

at the end of its life cycle must be carried out in accordance with the norms and regulations

that are currently valid in the country in which the equipment is used.

1.7.1 SPECIAL ATTENTION TO CRITICAL COMPONENTS

The instrument is fitted with an LCD liquid crystal display, which contains small amounts of toxic

materials.

Mod.

4222

SN.

XXXXXXX

Volt

100-240 Vac/dc

Hz

50/60

SW Ver.

X.X

4222

DISSOLVED CONDUCTIVITY AND TEMPERATURE ANALYZER

TECHNICAL MANUAL P/N XXX-0000 Rev.1 Ver.2.2

6

2 GENERAL DESCRIPTION

The analyser of this manual is made up of an electronic device plus a technical manual.

The device may be installed on an electrical board or to the wall at a maximum distance of 15

metres from the measuring Probe.

It is powered by the network (85÷265Vac/dc-50/60Hz) by a Switching feeder.

This equipment has been designed to analyse ON-LINE and pilot the dosage pumps for the

treatment of water in different applications:

• Waste water treatment plant

• Treatment and Discharge of Industrial Water

• Fish farm

• Primary Water, Drinking Water

a) b)

Figure 1 – Wall (a) and panel (b) mounting Conductivity analyzer (4222)

2.1 MEASURING PRINCIPLES

The electrical conductivity measure shows the ion concentration into a solution.

More is the solution acid or even basic salt quantity, higher is the conductivity. The conductivity

measuring unit is Siemens/cm. The measuring scale for water solutions starts with the ultra-pure

water whose conductivity is 0.05 µS/cm (25°C). Conductivity of the natural water, e.g. of the

drinking water, or of the surface waters is of about 100 ... 1000 µS/cm. Some bases, as the

potassium hydroxide, with values being slightly higher than 1000 ms/cm, reach the scale upper

value.

In particular, the conductivity measuring is used in water analysis (drinking water, mineral water,

underground water, distilled water, demineralised water, boiler feed water, waste water), for

galvanic baths controls, purity controls (organics, nutrients), in the thermoelectric units (steam-

condensate cycle control), in the food industries, in sugar factories, cellars, textile industry,

automatic irrigation plants, etc.

The electrical conductivity of a solution is defined as the reciprocal of the opposite resistance by a

cubic centimetre of such a solution, at a certain temperature, i.e. of the resistance being measured

between two 1 cm

2

surface electrodes, 1 cm. away, immersed in the above solution.

Taking the 20°C temperature as a reference, the conductivity changes as per the following formula

4222

DISSOLVED CONDUCTIVITY AND TEMPERATURE ANALYZER

TECHNICAL MANUAL P/N XXX-0000 Rev.1 Ver.2.2

7

C

t

= C

20

[1 +

α

/

100

(T - 20)]

where:

C

t

= conductivity to the temperature T

C

20

= conductivity at 20°C

T = solution temperature

α = T coefficient at 20°C in % / °C

The α value is between 1.3 and 3.1%/°C for almost all of the electrodes and is usually 2%/°C in the

diluted solutions. Aiming at comparing the various solutions conductivity values, it is necessary to

bring all the measure back to the 20°C reference temperature using the above said formula (take

note that if the conductivity meter does not include the temperature equalizer, the measure refers to

the solution conductivity at the effective temperature; if the conductivity meter includes the

equalizer, the conductivity shown refers to that of the solution when brought to the selected

reference temperature, nevertheless the solution temperature at the measuring time). The

conductivity measure can be taken using both the electronic instrument and a measuring cell. The

cell includes two ore more electrodes. The base electrical feature of the conducimetric cells is the

“cell factor” (K) depending exclusively on the geometric dimensions of the cell and expressed in cm

(cm

2

of section divided by the “cell factor”. The conductivity value is given by:

C

s

= C  K =

C

/

F

[2]

where:

C

s

= solution specific conductivity

C = conductivity reading on the instrument

K = cell constant, in cm

-1

F = cell factor, in cm

For measuring the low conductivity values it is recommended to use high factor cells and vice-

versa. Another important distinction standard relates to the materials of the electrodes, i.e.:

 platinum-plated (Pt spongy surface)

 stainless steel (properly satin and oil free surface)

 graphite

The concentric (or self-shielded) cells are then distinguished from the symmetrical electrodes. The

measure accuracy and stability might be highly reduced by the electrode polarization and

contamination. The polarization effect is due to the electrostatic charges that generates on the

electrode surfaces (even if the ion movement is due to an alternate electric field) and is particularly

detected under concentrate solutions; on the contrary, the contaminations are due to deposits,

encrustations, oil, grease, etc. The two phenomena can be (partially) reduced by using electrodes

made of a material suitable to the solution and by using a proper frequency of the oscillator

powering the cell.

2.2 MAIN CHARACTHERISTICS

• Measuring of Conductivity

• Measuring of Temperature using the NTC/PT100/PT1000 probe

• Automatic Compensation of Temperature

• Programming key pad with 5 keys

• LCD Graphic display 128x64 with background illumination

4222

DISSOLVED CONDUCTIVITY AND TEMPERATURE ANALYZER

TECHNICAL MANUAL P/N XXX-0000 Rev.1 Ver.2.2

8

• Internal Data Logger (flash 4 Mbit) with the possibility of graphic and table visualisation of

measurement trends

• PID adjustment

• Serial outlet RS485 MOD BUS RTU

• Data download on USB key (optional)

• 2 Programmable Analogical Outlets

• 2 Relay Outlets for intervention thresholds

• 1 Relay Outlet for Instrument Anomaly Alarm or Temperature Set Point

• 1 Relay Outlet for Probe Washing or Temperature Set Point

• 1 Digital Entrance for disabling of doses

 Main hardware characteristics of the electronic device

The hardware structure of this periphery is based on the adoption of extremely new CPU CMOS

with 8 bits developed specifically for the execution of the so-called “embedded” applications.

The card uses an EEPROM to store the Set-up data and flash memories for storage of the archives

of historical data and LOG files of events.

The Card has 1 RS485 gate (opto-isolated) for local networks used for connections with local

communication devices (configuration computer, terminals and remote controls etc).

The card integrates a Real Time Clock (clock with date) that allows the software to storage figures

in a chronological order.

 The device has been designed to be fitted onto a panel, and is built with an IP66 protection

panel.

2.2.1 TECHNICAL CHARACTERISTICS FOR CONDUCTIVITY (PRIMARY MEASURE)

Measurement range 00.00 ÷ 20.00 / 000.0 ÷ 200.0 /

0 ÷ 2000 µS – 00.00÷20.00mS (cell K1)

Resolution ± 0.01/± 0.1/± µS ….. ± 0.01mS

Precision ± 1% F.S.

Max. load 500 Ohm

NAMUR alarm output 2.4 mA (with range 4/20mA)

2.2.2 TECHNICAL CHARACTERISTICS FOR MEASURING OF SECONDARY

TEMPERATURE

Sensor PT100/PT1000.

Measurement range 0 ÷ +50°C.

Resolution ± 0.1°C

Precision ± 1% F.S.

2.2.3 OPERATING FEATURES

Power supply 100 ÷ 240 Vac/dc 50-60 Hz

(24 Vac/dc optional)

Power consumption < 7W

Relay outputs:

Set Point ON – OFF 00.00 ÷ 20.00 / 000.0 ÷ 200.0 /

4222

DISSOLVED CONDUCTIVITY AND TEMPERATURE ANALYZER

TECHNICAL MANUAL P/N XXX-0000 Rev.1 Ver.2.2

9

0 ÷ 2000 µS – 00.00÷20.00mS

ON – OFF Time 000 ÷ 999 Seconds

For every digital output a relay with contacts opened

normally is used. The maximum current commutable is

1 Ampere, the maximum tension commutable is

230Vac, maximum power 230VA on a resistive load

Alarm:

Function Delay, Faults and Min./Max.

Delay time 00:00 ÷ 99:99 min

Threshold disabling Enable / Disable

Relay function Closed / Open

Holding range 00.00 ÷ 20.00 / 000.0 ÷ 200.0 /

0 ÷ 2000∆ µS – 00.00÷20.00∆mS

Holding time 00:00÷ 99:99 min

For alarm end wash digital output, a relay with

contacts opened normally is used. The maximum

current commutable is 1 Ampere, the maximum tension

commutable is 230Vac, maximum power 230VA on a

resistive load

Digital input:

Input voltage 24 Vcc /ac

Absorption 10mA max

Analogic outputs:

Outputs n.2 programmable outputs 0/4-20mA

Max. load 500 Ohm

NAMUR alarm output 2.4 mA (with range 4/20mA)

PID dosing function P – PI – PID

Proportional band 0 – 500%

Integration 0:00 – 5:00 min

Derivative 0:00 – 5:00 min

4222

DISSOLVED CONDUCTIVITY AND TEMPERATURE ANALYZER

TECHNICAL MANUAL P/N XXX-0000 Rev.1 Ver.2.2

10

2.3 CONTROLS, INDICATORS AND CONNECTIONS

Figure 2 – Wall instrument, front panel

1. Visualizer with LCD Display

2. UP key

3. ESC key

4. ENTER key

5. DOWN key

6. GRAPH key

Figure 3 – Access to the terminal box

1

2

4

5

3

6

4222

DISSOLVED CONDUCTIVITY AND TEMPERATURE ANALYZER

TECHNICAL MANUAL P/N XXX-0000 Rev.1 Ver.2.2

11

2.4 GRAPHIC DISPLAY

The graphic display allows for visualization of the various programming menus and, in the

measuring method (RUN), visualization of the measurements and of the state of operation.

2.4.1 LIST OF PRIMARY MENUS

The following table illustrates the symbols visualized on the display which represent the various

programming menus.

VISUALIZATION

ON THE GRAPHIC DISPLAY

DESCRIPTION

SETTINGS MENU

All basic parameters for operation logics are set

OUTPUT MENU

Setting of analogical and digital outputs

CALIBRATIONS MENU

Calibration Procedure of the electrode

ARCHIVE MENU

Setting of the data archive and visualization mode

GRAPHICAL MEASUREMENT MENU

Visualization of archives in a graphical form

MANUAL CONTROL MENU

Manual control and activation of Inputs and Outputs

4222

DISSOLVED CONDUCTIVITY AND TEMPERATURE ANALYZER

TECHNICAL MANUAL P/N XXX-0000 Rev.1 Ver.2.2

12

2.4.2 DIVISION OF THE GRAPHICAL DISPLAY INTO AREAS IN THE RUN METHOD

Figure 4 – Graphic display - divided up into areas

In the following table, for every area of the display indicated in figure 3, the symbols that may

appear during functioning of the device in a measurement method (RUN) are represented and

briefly described.

GRAPHIC

ZONE

VISUAL REPRESENTATION DESCRIPTION

1

Set1 - Open Relay

Set1 - Closed Relay

Set1 – Timed

Active Threshold Relay Open

Set1 – Timed

Deactivated Threshold Relay Open

Set1 - Timed

Active Threshold Relay Closet

2

Set2 - Open Relay

Set2 - Closed Relay

Set2 - Timed

Active Threshold Relay Open

Set2 - Timed

Deactivated Threshold Relay Open

Set2 – Timed

Active Threshold Relay Closed

1-2

Disabling Set

Indicates digital entrance ON

4222

DISSOLVED CONDUCTIVITY AND TEMPERATURE ANALYZER

TECHNICAL MANUAL P/N XXX-0000 Rev.1 Ver.2.2

13

GRAPHIC

ZONE

VISUAL REPRESENTATION DESCRIPTION

Stay time

Probe frozen on a value

Maximum Logical Set Exceeded

Minimum Logical Set Exceeded

Maximum dosage time exceeded

3

Washing stage active

4

Value outlet n.1 (in mA)

Value outlet n.2 of temperature (in mA)

Value outlet n.2 auxiliary (in mA)

Value outlet n.2 with PID function PID (in

mA)

Real temperature value (in Fahrenheit)

Manual value of temperature (in Fahrenheit)

Real temperature value (in Centigrades)

Manual temperature value (in Centigrades)

5

Alarm active – Alarm relay closed

6

Numerical

7

0% of the scale

10% of the scale

4222

DISSOLVED CONDUCTIVITY AND TEMPERATURE ANALYZER

TECHNICAL MANUAL P/N XXX-0000 Rev.1 Ver.2.2

14

GRAPHIC

ZONE

VISUAL REPRESENTATION DESCRIPTION

20% of the scale

30% of the scale

40% of the scale

50% of the scale

60% of the scale

70% of the scale

80% of the scale

90% of the scale

100% of the scale

8

Conductivity measurement unit

Seconds during stabilization

9

Archive full

Storage of Data

4222

CONDUCTIVITY AND TEMPERATURE ANALYZER

TECHNICAL MANUAL P/N XXX-0000 Rev.1 Ver.2.2

15

3 INSTALLATION

Although the unit is suitable for installation in outdoor environments, it is recommended to avoid

direct exposure to sun and weather. Before installing the 4222 carefully read the instructions

provided below.

3.1 COMPOSITION OF THE SUPPLY

The supply consists of just one package which contains the following parts:

• 1 electrical control and command panel PN ............?????

• 1 Technical Manual PN ............?????

3.1.1 INSTALLATION OF WALL MOUNTED DEVICE

The wall must be completely smooth in order to allow for perfect adhesion of the device.

Figure 5 – Dimensions and encumbrance of the wall mounted device

Mechanical Dimensions

4222 Wall mounted

Dimensions (L x H x P)

144x144x122,5mm

Fixing depth

122,5mm

Material

ABS Grey RAL 7045

Mounting

Wall

Weigth

1 Kg

Frontal Panel

Policarbonate UV Resistant

Open the instrument, open the pre-shaped holes and fix the instrument itself to the wall. Use the

provided plastic caps to close the holes.

The terminal box for connections is located on the bottom of the gear case and it is necessary to

keep it separated from other equipment by at least 15 cm. in order to make it easier to use. Keep

away from water drips and/or sprays of water from adjacent areas in order to safeguard the

instrument during programming or calibration stages.

4222

CONDUCTIVITY AND TEMPERATURE ANALYZER

TECHNICAL MANUAL P/N XXX-0000 Rev.1 Ver.2.2

16

3.1.2 INSTALLATION OF 96X96 ELECTRICAL PANEL DEVICE

The wall must be perfectly smooth in order to allow for perfect adhesion of the electrical panel close

to the device.

The net depth of the panel must be at least 130 mm.

The thickness of the panel must not exceed 5 mm.

The perforation DIMA must comply with the following layout:

Figure 6 – Encumbrance and Dima for perforation of the panel

Mechanical Dimensions

4222 96x96 Panel Mounted

Dimensions (L x H x P)

96x96x115,5 mm

Fixing depth

130mm

Material

ABS Black

Mounting

Panel

Weight

0.7 Kg

Frontal Panel

Policarbonate UV Resistant

Fixing of the gear case to the panel is carried out using two brackets (1)included in the standard

supply, which are inserted into the housings (2) and fixed into position using the relative screws

(3).

Figure 7 – Fixing bracket of the Device to the Panel

Keep free from dripping and/or sprays of water from adjacent areas.

1

2

3

La pagina sta caricando ...

Chemitec 4222 Technical Manual

Chemitec 4222 Technical Manual

in altre lingue

Altri documenti