VIPA System 300S Manuale utente

CPU | 315-2AG13 | Manual

HB140 | CPU | 315-2AG13 | GB | Rev. 14-40

VIPA System 300S CPU

VIPA GmbH

Ohmstr. 4

91074 Herzogenaurach

Telephone: +49 9132 744-0

Fax: +49 9132 744-1864

email: [email protected]

Internet: www.vipa.com

Table of contents

1 General...................................................................................... 6

1.2 About this manual.............................................................. 7

1.3 Safety information.............................................................. 8

2 Basics..................................................................................... 10

2.1 Safety information for users............................................. 10

2.2 Operating structure of a CPU........................................... 10

2.2.1 General......................................................................... 10

2.2.2 Applications .................................................................. 11

2.2.3 Operands...................................................................... 11

2.3 CPU 315-2AG13.............................................................. 12

2.4 General data.................................................................... 14

3 Assembly and installation guidelines.................................. 17

3.1 Installation dimensions..................................................... 17

3.2 Assembly standard bus.................................................... 18

3.3 Cabling............................................................................. 19

3.4 Installation guidelines....................................................... 22

4 Hardware description............................................................ 25

4.1 Properties......................................................................... 25

4.2 Structure........................................................................... 26

4.2.1 General......................................................................... 26

4.2.2 Interfaces...................................................................... 26

4.2.3 Memory management................................................... 28

4.2.4 Storage media slot ....................................................... 28

4.2.5 Battery backup for clock and RAM................................ 28

4.2.6 Operating mode switch................................................. 29

4.2.7 LEDs............................................................................. 29

4.3 Technical data.................................................................. 31

5 Deployment CPU 315-2AG13................................................ 38

5.1 Assembly.......................................................................... 38

5.2 Start-up behavior.............................................................. 38

5.3 Addressing....................................................................... 39

5.3.1 Overview....................................................................... 39

5.3.2 Addressing Backplane bus I/O devices......................... 39

5.4 Hardware configuration - CPU......................................... 40

5.5 Hardware configuration - I/O modules............................. 41

5.6 Hardware configuration - Ethernet PG/OP channel......... 42

5.7 Hardware configuration - Communication........................ 44

5.8 Setting standard CPU parameters................................... 44

5.8.1 Parametrization via Siemens CPU................................ 44

5.8.2 Parameters CPU........................................................... 44

5.8.3 Parameters for DP........................................................ 47

5.8.4 Parameters for MPI/DP ................................................ 47

5.9 Setting VIPA specific CPU parameters............................ 48

5.9.1 Proceeding.................................................................... 48

5.9.2 VIPA specific parameters.............................................. 50

5.10 Project transfer............................................................... 53

VIPA System 300S CPU Table of contents

HB140 | CPU | 315-2AG13 | GB | Rev. 14-40 3

5.10.1 Transfer via MPI/PROFIBUS...................................... 53

5.10.2 Transfer via Ethernet................................................... 55

5.10.3 Transfer via MMC........................................................ 56

5.11 Access to the internal Web page................................... 57

5.12 Operating modes............................................................ 59

5.12.1 Overview..................................................................... 59

5.12.2 Function security......................................................... 61

5.13 Overall reset................................................................... 61

5.14 Firmware update............................................................ 63

5.15 Reset to factory setting.................................................. 65

5.16 Slot for storage media.................................................... 66

5.17 Memory extension with MCC......................................... 67

5.18 Extended know-how protection...................................... 68

5.19 MMC-Cmd - Auto commands......................................... 69

5.20 VIPA specific diagnostic entries..................................... 71

5.21 Control and monitoring of variables with test functions.. 87

6 Deployment PtP communication.......................................... 89

6.1 Fast introduction............................................................... 89

6.2 Principle of the data transfer............................................ 90

6.3 Deployment of RS485 interface for PtP .......................... 90

6.4 Parametrization................................................................ 93

6.4.1 FC/SFC 216 - SER_CFG.............................................. 93

6.5 Communication................................................................ 96

6.5.1 Overview....................................................................... 96

6.5.2 FC/SFC 217 - SER_SND.............................................. 97

6.5.3 FC/SFC 218 - SER_RCV............................................ 102

6.6 Protocols and procedures ............................................. 104

6.7 Modbus - Function codes .............................................. 108

6.8 Modbus - Example communication................................ 113

7 Deployment PROFIBUS communication........................... 116

7.1 Overview........................................................................ 116

7.2 Fast introduction............................................................. 116

7.3 Hardware configuration - CPU....................................... 117

7.4 Deployment as PROFIBUS DP master.......................... 118

7.5 Deployment as PROFIBUS DP slave............................ 119

7.6 PROFIBUS installation guidelines.................................. 121

7.7 Commissioning and Start-up behavior........................... 124

8 WinPLC7............................................................................... 126

8.1 System conception......................................................... 126

8.2 Installation...................................................................... 126

8.3 Example project engineering.......................................... 128

8.3.1 Job definition............................................................... 128

8.3.2 Project engineering..................................................... 128

8.3.3 Test the PLC program in the Simulator....................... 134

8.3.4 Transfer PLC program to CPU and its execution........ 135

9 Configuration with TIA Portal............................................. 137

9.1 TIA Portal - Work environment ...................................... 137

9.1.1 General....................................................................... 137

9.1.2 Work environment of the TIA Portal............................ 137

VIPA System 300S CPUTable of contents

HB140 | CPU | 315-2AG13 | GB | Rev. 14-40 4

9.2 TIA Portal - Hardware configuration - CPU ................... 138

9.3 TIA Portal - Hardware configuration - I/O modules........ 139

9.4 TIA Portal - Hardware configuration - Ethernet PG/OP

channel........................................................................... 140

9.5 TIA Portal - Setting VIPA specific CPU parameters....... 143

9.6 TIA Portal - Include VIPA library.................................... 145

9.7 TIA Portal - Project transfer............................................ 146

VIPA System 300S CPU Table of contents

HB140 | CPU | 315-2AG13 | GB | Rev. 14-40 5

1 General

This document contains proprietary information of VIPA and is not to

be disclosed or used except in accordance with applicable agree-

ments.

This material is protected by the copyright laws. It may not be repro-

duced, distributed, or altered in any fashion by any entity (either

internal or external to VIPA), except in accordance with applicable

agreements, contracts or licensing, without the express written con-

sent of VIPA and the business management owner of the material.

For permission to reproduce or distribute, please contact: VIPA,

Gesellschaft für Visualisierung und Prozessautomatisierung mbH

Ohmstraße 4, D-91074 Herzogenaurach, Germany

Tel.: +49 9132 744 -0

Fax.: +49 9132 744-1864

EMail: [email protected]

http://www.vipa.com

Every effort has been made to ensure that the information

contained in this document was complete and accurate at

the time of publishing. Nevertheless, the authors retain the

right to modify the information.

This customer document describes all the hardware units

and functions known at the present time. Descriptions may

be included for units which are not present at the customer

site. The exact scope of delivery is described in the

respective purchase contract.

Hereby, VIPA GmbH declares that the products and systems are in

compliance with the essential requirements and other relevant provi-

sions. Conformity is indicated by the CE marking affixed to the

product.

For more information regarding CE marking and Declaration of Con-

formity (DoC), please contact your local VIPA customer service

organization.

CE Conformity Declara-

tion

Conformity Information

VIPA System 300S CPUGeneral

HB140 | CPU | 315-2AG13 | GB | Rev. 14-40 6

VIPA, SLIO, System 100V, System 200V, System 300V, System

300S, System 400V, System 500S and Commander Compact are

registered trademarks of VIPA Gesellschaft für Visualisierung und

Prozessautomatisierung mbH.

SPEED7 is a registered trademark of profichip GmbH.

SIMATIC, STEP, SINEC, TIA Portal, S7-300 and S7-400 are regis-

tered trademarks of Siemens AG.

Microsoft and Windows are registered trademarks of Microsoft Inc.,

USA.

Portable Document Format (PDF) and Postscript are registered trade-

marks of Adobe Systems, Inc.

All other trademarks, logos and service or product marks specified

herein are owned by their respective companies.

Contact your local VIPA Customer Service Organization representa-

tive if you wish to report errors or questions regarding the contents of

this document. If you are unable to locate a customer service centre,

contact VIPA as follows:

VIPA GmbH, Ohmstraße 4, 91074 Herzogenaurach, Germany

Telefax: +49 9132 744-1204

EMail: [email protected]

Contact your local VIPA Customer Service Organization representa-

tive if you encounter problems with the product or have questions

regarding the product. If you are unable to locate a customer service

centre, contact VIPA as follows:

VIPA GmbH, Ohmstraße 4, 91074 Herzogenaurach, Germany

Tel.: +49 9132 744-1150 (Hotline)

EMail: [email protected]

1.2 About this manual

This manual describes the SPEED7 CPU 315-2AG13 of the CPU

from VIPA. It contains a description of the construction, project imple-

mentation and usage.

Product Order number as of state:

CPU-HW CPU-FW DPM-FW

315SB/DPM 315-2AG13 01 V3.6.0 V3.2.4

The manual is targeted at users who have a background in automa-

tion technology.

The manual consists of chapters. Every chapter provides a self-con-

tained description of a specific topic.

Trademarks

Information product

support

Technical support

Objective and contents

Target audience

Structure of the manual

VIPA System 300S CPU General

About this manual

HB140 | CPU | 315-2AG13 | GB | Rev. 14-40 7

The following guides are available in the manual:

nAn overall table of contents at the beginning of the manual

nReferences with page numbers

The manual is available in:

nprinted form, on paper

nin electronic form as PDF-file (Adobe Acrobat Reader)

Important passages in the text are highlighted by following icons and

headings:

DANGER!

Immediate or likely danger. Personal injury is possible.

CAUTION!

Damages to property is likely if these warnings are not

heeded.

Supplementary information and useful tips.

1.3 Safety information

The system is constructed and produced for:

ncommunication and process control

nindustrial applications

noperation within the environmental conditions specified in the

technical data

ninstallation into a cubicle

DANGER!

This device is not certified for applications in

–in explosive environments (EX-zone)

The manual must be available to all personnel in the

nproject design department

ninstallation department

ncommissioning

noperation

Guide to the document

Availability

Icons Headings

Applications con-

forming with specifica-

tions

Documentation

VIPA System 300S CPUGeneral

Safety information

HB140 | CPU | 315-2AG13 | GB | Rev. 14-40 8

CAUTION!

The following conditions must be met before using or

commissioning the components described in this

manual:

– Hardware modifications to the process control system

should only be carried out when the system has been

disconnected from power!

–Installation and hardware modifications only by prop-

erly trained personnel.

– The national rules and regulations of the respective

country must be satisfied (installation, safety, EMC ...)

National rules and regulations apply to the disposal of the unit!Disposal

VIPA System 300S CPU General

Safety information

HB140 | CPU | 315-2AG13 | GB | Rev. 14-40 9

2 Basics

2.1 Safety information for users

VIPA modules make use of highly integrated components in MOS-

Technology. These components are extremely sensitive to over-vol-

tages that can occur during electrostatic discharges. The following

symbol is attached to modules that can be destroyed by electrostatic

discharges.

The Symbol is located on the module, the module rack or on packing

material and it indicates the presence of electrostatic sensitive equip-

ment. It is possible that electrostatic sensitive equipment is destroyed

by energies and voltages that are far less than the human threshold

of perception. These voltages can occur where persons do not dis-

charge themselves before handling electrostatic sensitive modules

and they can damage components thereby, causing the module to

become inoperable or unusable. Modules that have been damaged

by electrostatic discharges can fail after a temperature change,

mechanical shock or changes in the electrical load. Only the conse-

quent implementation of protection devices and meticulous attention

to the applicable rules and regulations for handling the respective

equipment can prevent failures of electrostatic sensitive modules.

Modules must be shipped in the original packing material.

When you are conducting measurements on electrostatic sensitive

modules you should take the following precautions:

nFloating instruments must be discharged before use.

nInstruments must be grounded.

Modifying electrostatic sensitive modules you should only use sol-

dering irons with grounded tips.

CAUTION!

Personnel and instruments should be grounded when

working on electrostatic sensitive modules.

2.2 Operating structure of a CPU

2.2.1 General

The CPU contains a standard processor with internal program

memory. In combination with the integrated SPEED7 technology the

unit provides a powerful solution for process automation applications

within the System 300S family. A CPU supports the following modes

of operation:

ncyclic operation

ntimer processing

nalarm controlled operation

npriority based processing

Handling of electro-

static sensitive modules

Shipping of modules

Measurements and

alterations on electro-

static sensitive modules

VIPA System 300S CPUBasics

Operating structure of a CPU > General

HB140 | CPU | 315-2AG13 | GB | Rev. 14-40 10

Cyclicprocessing represents the major portion of all the processes

that are executed in the CPU. Identical sequences of operations are

repeated in a never-ending cycle.

Where a process requires control signals at constant intervals you

can initiate certain operations based upon a timer, e.g. not critical

monitoring functions at one-second intervals.

If a process signal requires a quick response you would allocate this

signal to an alarm controlled procedure. An alarm can activate a

procedure in your program.

The above processes are handled by the CPU in accordance with

their priority. Since a timer or an alarm event requires a quick reac-

tion, the CPU will interrupt the cyclic processing when these high-pri-

ority events occur to react to the event. Cyclic processing will resume,

once the reaction has been processed. This means that cyclic pro-

cessing has the lowest priority.

2.2.2 Applications

The program that is present in every CPU is divided as follows:

nSystem routine

nUser application

The system routine organizes all those functions and procedures of

the CPU that are not related to a specific control application.

This consists of all the functions that are required for the processing

of a specific control application. The operating modules provide the

interfaces to the system routines.

2.2.3 Operands

The following series of operands is available for programming the

CPU:

nProcess image and periphery

nBit memory

nTimers and counters

nData blocks

The user application can quickly access the process image of the

inputs and outputs PIO/PII. You may manipulate the following types

of data:

nindividual Bits

nBytes

nWords

nDouble words

Cyclic processing

Timer processing

Alarm controlled pro-

cessing

Priority based pro-

cessing

System routine

User application

Process image and

periphery

VIPA System 300S CPU Basics

Operating structure of a CPU > Operands

HB140 | CPU | 315-2AG13 | GB | Rev. 14-40 11

You may also gain direct access to peripheral modules via the bus

from user application. The following types of data are available:

nBytes

nWords

nBlocks

The bit memory is an area of memory that is accessible by means of

certain operations. Bit memory is intended to store frequently used

working data.

You may access the following types of data:

nindividual Bits

nBytes

nWords

nDouble words

In your program you may load cells of the timer with a value between

10ms and 9990s. As soon as the user application executes a start-

operation, the value of this timer is decremented by the interval that

you have specified until it reaches zero.

You may load counter cells with an initial value (max. 999) and incre-

ment or decrement these when required.

A data block contains constants or variables in the form of bytes,

words or double words. You may always access the current data

block by means of operands.

You may access the following types of data:

nindividual Bits

nBytes

nWords

nDouble words

2.3 CPU 315-2AG13

The CPU 315-2AG13 bases upon the SPEED7 technology. This sup-

ports the CPU at programming and communication by means of co-

processors that causes a power improvement for highest needs.

nThe CPU is programmed in STEPÒfrom Siemens. For this you

may use the SIMATIC Manager or TIA Portal from Siemens. Here

the instruction set of the S7-400 from Siemens is used.

nModules and CPUs of the System 300S from VIPA and Siemens

may be used at the bus as a mixed configuration.

nThe user application is stored in the battery buffered RAM or on

an additionally pluggable MMC storage module.

nThe CPU is configured as CPU 317-2DP (6ES7 317-2AJ10-0AB0/

V2.6) from Siemens.

Bit Memory

Timers and counters

Data Blocks

Overview

VIPA System 300S CPUBasics

CPU 315-2AG13

HB140 | CPU | 315-2AG13 | GB | Rev. 14-40 12

Please always use the CPU 317-2DP (6ES7

317-2AJ10-0AB0/V2.6) from Siemens of the hardware

catalog to project this CPU from VIPA. For the project

engineering, a thorough knowledge of the Siemens

SIMATIC Manager and the hardware configurator from

Siemens is required!

The CPU has an integrated memory. Information about the capacity

of the memory may be found at the front of the CPU. The memory is

divided into the following parts:

nLoad memory 2Mbyte

nCode memory (50% of the work memory)

nData memory (50% of the work memory)

nWork memory 1Mbyte

–There is the possibility to extend the work memory to its max-

imum printed capacity 2Mbyte by means of a MCC memory

extension card.

Access

Memory

VIPA System 300S CPU Basics

CPU 315-2AG13

HB140 | CPU | 315-2AG13 | GB | Rev. 14-40 13

The CPU has a PROFIBUS/PtP interface with a fix pinout. After an

overall reset the interface is deactivated. By appropriate configura-

tion, the following functions for this interface may be enabled:

nPROFIBUS DP master operation: Configuration via PROFIBUS

sub module with ‘Operation mode’ Master in the hardware config-

uration.

nPROFIBUS DP slave operation: Configuration via PROFIBUS sub

module with ‘Operation mode’ Slave in the hardware configura-

tion.

nPtP functionality: Configuration as virtual PROFIBUS master

system by including the VIPA SPEEDBUS.GSD.

The CPU has an Ethernet interface for PG/OP communication. After

assigning IP address parameters with your configuration tool, via the

"PLC" functions you may directly access the Ethernet PG/OP channel

and program res. remote control your CPU. You may also access the

CPU with a visualization software via these connections.

nWiring by means of spring pressure connections (CageClamps) at

the front connector

nCore cross-section 0.08...2.5mm2

nTotal isolation of the wiring at module change

nPotential separation of all modules to the backplane bus

Dimensions of the basic enclosure:

n1tier width: (WxHxD) in mm: 40x125x120

The CPU comes with an integrated power supply. The power supply

is to be supplied with DC 24V. By means of the supply voltage, the

internal electronic is supplied as well as the connected modules via

backplane bus. The power supply is protected against inverse polarity

and overcurrent.

2.4 General data

Conformity and approval

Conformity

CE 2006/95/EG Low-voltage directive

2004/108/EG EMC directive

Approval

UL UL 508 Approval for USA and Canada

Integrated PROFIBUS

DP master/slave respec-

tively PtP functionality

Integrated Ethernet PG/

OP channel

Operation Security

Dimensions/ Weight

Integrated power supply

VIPA System 300S CPUBasics

General data

HB140 | CPU | 315-2AG13 | GB | Rev. 14-40 14

Conformity and approval

others

RoHS 2011/65/EU Product is lead-free; Restriction of the use of

certain hazardous substances in electrical and

electronic equipment

Protection of persons and device protection

Type of protection - IP20

Electrical isolation

to the field bus - electrically isolated

to the process level - electrically isolated

Insulation resistance -

Insulation voltage to reference earth

Inputs / outputs - AC / DC 50V, test voltage AC 500V

Protective measures - against short circuit

Environmental conditions to EN 61131-2

Climatic

Storage / transport EN 60068-2-14 -25…+70°C

Operation

Horizontal installation EN 61131-2 0…+60°C

Vertical installation EN 61131-2 0…+60°C

Air humidity EN 60068-2-30 RH1

(without condensation, rel. humidity 10…95%)

Pollution EN 61131-2 Degree of pollution 2

Mechanical

Oscillation EN 60068-2-6 1g, 9Hz ... 150Hz

Shock EN 60068-2-27 15g, 11ms

Mounting conditions

Mounting place - In the control cabinet

Mounting position - Horizontal and vertical

VIPA System 300S CPU Basics

General data

HB140 | CPU | 315-2AG13 | GB | Rev. 14-40 15

EMC Standard Comment

Emitted interfer-

ence

EN 61000-6-4 Class A (Industrial area)

Noise immunity

zone B

EN 61000-6-2 Industrial area

EN 61000-4-2 ESD

8kV at air discharge (degree of severity 3),

4kV at contact discharge (degree of severity

2)

EN 61000-4-3 HF field immunity (casing)

80MHz … 1000MHz, 10V/m, 80% AM (1kHz)

1.4GHz ... 2.0GHz, 3V/m, 80% AM (1kHz)

2GHz ... 2.7GHz, 1V/m, 80% AM (1kHz)

EN 61000-4-6 HF conducted

150kHz … 80MHz, 10V, 80% AM (1kHz)

EN 61000-4-4 Burst, degree of severity 3

EN 61000-4-5 Surge, installation class 3 *

*) Due to the high-energetic single pulses with Surge an appropriate external protective circuit with lightning protection elements like conductors

for lightning and overvoltage is necessary.

VIPA System 300S CPUBasics

General data

HB140 | CPU | 315-2AG13 | GB | Rev. 14-40 16

3 Assembly and installation guidelines

3.1 Installation dimensions

2tier width (WxHxD) in mm: 40 x 125 x 120Dimensions Basic

enclosure

Dimensions

Installation dimensions

VIPA System 300S CPU Assembly and installation guidelines

Installation dimensions

HB140 | CPU | 315-2AG13 | GB | Rev. 14-40 17

3.2 Assembly standard bus

The single modules are directly installed on a profile rail and con-

nected via the backplane bus connector. Before installing the mod-

ules you have to clip the backplane bus connector to the module from

the backside. The backplane bus connector is delivered together with

the peripheral modules.

Order number A B C

390-1AB60 160 140 10

390-1AE80 482 466 8.3

390-1AF30 530 500 15

390-1AJ30 830 800 15

390-9BC00* 2000 Drillings only left 15

*) Unit pack: 10 pieces

Measures in mm

For the communication between the modules the System 300S uses

a backplane bus connector. Backplane bus connectors are included

in the delivering of the peripheral modules and are clipped at the

module from the backside before installing it to the profile rail.

General

Profile rail

Bus connector

VIPA System 300S CPUAssembly and installation guidelines

Assembly standard bus

HB140 | CPU | 315-2AG13 | GB | Rev. 14-40 18

Please regard the allowed environment temperatures:

nhorizontal assembly: from 0 to 60°C

nvertical assembly: from 0 to 40°C

nlying assembly: from 0 to 40°C

1. Bolt the profile rail with the background (screw size: M6), so that

you still have minimum 65mm space above and 40mm below

the profile rail.

2. If the background is a grounded metal or device plate, please

look for a low-impedance connection between profile rail and

background.

3. Connect the profile rail with the protected earth conductor. For

this purpose there is a bolt with M6-thread.

4. The minimum cross-section of the cable to the protected earth

conductor has to be 10mm2.

5. Stick the power supply to the profile rail and pull it to the left side

to the grounding bolt of the profile rail.

6. Fix the power supply by screwing.

7. Take a backplane bus connector and click it at the CPU from the

backside like shown in the picture.

8. Stick the CPU to the profile rail right from the power supply and

pull it to the power supply.

9. Click the CPU downwards and bolt it like shown.

10. Repeat this procedure with the peripheral modules, by clicking a

backplane bus connector, stick the module right from the mod-

ules you've already fixed, click it downwards and connect it with

the backplane bus connector of the last module and bolt it.

3.3 Cabling

CAUTION!

– The power supplies must be released before installa-

tion and repair tasks, i.e. before handling with the

power supply or with the cabling you must disconnect

current/voltage (pull plug, at fixed connection switch off

the concerning fuse)!

–Installation and modifications only by properly trained

personnel!

Assembly possibilities

Approach

VIPA System 300S CPU Assembly and installation guidelines

Cabling

HB140 | CPU | 315-2AG13 | GB | Rev. 14-40 19

For the cabling of power supply of a CPU, a green plug with Cage-

Clamp technology is deployed. The connection clamp is realized as

plug that may be clipped off carefully if it is still cabled.

Here wires with a cross-section of 0.08mm2 to 2.5mm2 may be con-

nected. You can use flexible wires without end case as well as stiff

wires.

1 Test point for 2mm test tip

2 Locking (orange) for screwdriver

3 Round opening for wires

The picture on the left side shows the cabling step by step from top

view.

1. For cabling you push the locking vertical to the inside with a

suiting screwdriver and hold the screwdriver in this position.

2. Insert the de-isolated wire into the round opening. You may use

wires with a cross-section from 0.08mm2 to 2.5mm2

3. By removing the screwdriver the wire is connected safely with

the plug connector via a spring.

In the following the cabling of the two variants are shown.

CageClamp technology

(green)

Front connectors of the

in-/output modules

VIPA System 300S CPUAssembly and installation guidelines

Cabling

HB140 | CPU | 315-2AG13 | GB | Rev. 14-40 20

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