Mosa GE 12000 KSX/GS Manuale del proprietario

USE AND MAINTENANCE MANUAL

M A D E I N I T A L Y

GE 12000 KSX / GS

GE 12000 KSX / GS - AVR

Codice

Code

Codigo

Kodezahl

359319003

Edizione

Edition

Edición

Ausgabe

04.2014

DESCRIPTION OF THE MACHINE GE 12000 KSX/GS

M

0

REV.0-04/14

Main Characteristics of the unit:

•Single-phaseelectricpower13.5kVA/230V/50Hz

•DieselengineKOHLERKD477/2

•Asynchronousalternatorbrushless

•Tankof23lwithautonomyof8.2h

•Dimensions/weight:1320x790x750/297Kg

•Noiselevelat7m71dBA

•Preparedforautomaticstartunit

•Preparedforremotestart/stop.

The unit is composed of: a structured base which includes a tank, an engine/alternator unit

xedonthebaseby3elasticdampers,aroll-bar,withhookforaneasyandsurelifting,achest

hingedtothebaseforaquickaccesstotheengine,totheairlterandtothebattery.Thesetis

completedbyafrontalpanelwherethesockets,theprotectionsandthemeasuringinstruments

aremounted,allthisprotectedbyasamesizedcover.

MUFFLER

CONNECTOR FOR EAS

OR REMOTE START

BATTERY

FILTER

08/04/1435931-GB

Quality system

M

01

REV.4-03/12

UNI EN ISO 9001 : 2008

10/10/02 M01-GB

MOSA has certied its quality system according

to UNI EN ISO 9001:2008 to ensure a constant,

highquality of its products. This certication covers

thedesign, production and servicing of engine dri-

venwelders and generating sets.

The certifying institute, ICIM, which is a member

ofthe International Certication Network IQNet,

awarded the ofcial approval to MOSA after an-

examination of its operations at the head ofce

andplant in Cusago (MI), Italy.

This certication is not a point of arrival but a

pledgeon the part of the entire company to maintain

a levelof quality of both its products and services

whichwill continue to satisfy the needs of its clients,

aswell as to improve the transparency and thecom-

munications regarding all the company’s activesin

accordance with the ofcial procedures and inhar-

mony with the MOSA Manual of Quality.

The advantages for MOSA clients are:

·Constant quality of products and services at thehigh

level which the client expects;

· Continuous efforts to improve the products andtheir

performance at competitive conditions;

· Competent support in the solution of problems;

· Information and training in the correct applicatio-

nand use of the products to assure the security

ofthe operator and protect the environment;

· Regular inspections by ICIM to conrm that the-

requirements of the company’s quality systemand

ISO 9001 are being respected.

All these advantages are guaranteed by the CER-

TIFICATE OF QUALITY SYSTEM No.0192 issued

by ICIM S.p.A. - Milano (Italy ) - www.icim.it

INDEX GE 12000 KSX/GS

GE 12000 KSX/GS - AVR

M

1

REV.0-04/14

M01 QUALITYSYSTEM

M1.01 COPYRIGHT

M1.1 NOTES

M1.4 CEMARK

M1.4.1 DECLARATIONOFCONFORMITY

M1.5 TECHNICALDATA

M2 ADVICE

M2.1 SYMBOLS

M2.6 INSTALLATIONANDADVICE

M2.7 INSTALLATION

M2.7.1 DIMENSIONS

M3 UNPACKING

M4.1 TRANSPORT

M6.4 ASSEMBLYCTM-CTL

M20.... SET-UPFOROPERATION

M21 STARTING

M22 STOPPING

M31 CONTROLS

M37... USEASAGENERATOR

M38 REMOTECONTROL

M39.4 ENGINEPROTECTIONES-EV

M40... TROUBLESHOOTING

M43-….. MAINTENANCE

M45 STORAGE

M46 CUSTOFF

M60 ELECTRICALSYSTEMLEGEND

M61-….. ELECTRICALSYSTEM

08/04/1435931-GB

Copyright

M

1.01

REV.0-10/02

 All rights are reserved to said Company.

It is a property logo of MOSA division of B.C.S. S.p.A.

All other possible logos contained in the documen-

tation are registered by the respective owners.

+ The reproduction and total or partial use, in any

form and/or with any means, of the documen-

tation is allowed to nobody without a written

permission by MOSA division of B.C.S. S.p.A.

To this aim is reminded the protection of the author’s

right and the rights connected to the creation and

design for communication, as provided by the laws

in force in the matter.

In no case MOSA division of B.C.S. S.p.A. will be

held responsible for any damaga, direct or indirect,

in relation with the use of the given information.

MOSA division of B.C.S. S.p.A. does not take any

responsibility about the shown information on rms

or individuals, but keeps the right to refuse services

or information publication which it judges discutible,

unright or illegal.

10/10/02 M1-01-GB

This use and maintenance manual is an important

part of the machines in question.

The assistance and maintenance personel must

keep said manual at disposal, as well as that

for the engine and alternator (if the machine is

synchronous) and all other documentation about

the machine.

We advise you to pay attention to the pages

concerning the security (see page M1.1).

ATTENTION

!

INFORMATION

Dear Customer,

We wish to thank you for having bought a high quality set.

Our sections for Technical Service and Spare Parts will

work at best to help you if it were necessary.

To this purpose we advise you, for all control and over-

haul operations, to turn to the nearest authorized Service

Centre, where you will obtain a prompt and specialized

intervention.

+ In case you do not prot on these Services and some

arts are replaced, please ask and be sure that are

used exclusively original parts; this to guarantee that

the performances and the initial safety prescribed by

the norms in force are re-established.

+The use of non original spare parts will cancel

immediately any guarantee and Technical Service

obligation.

NOTES ABOUT THE MANUAL

Before actioning the machine please read this manual

attentively. Follow the instructions contained in it, in this

way you will avoid inconveniences due to negligence,

mistakes or incorrect maintenance. The manual is for

qualied personnel, who knows the rules: about safety

and health, installation and use of sets movable as well

as xed.

You must remember that, in case you have difculties

for use or installation or others, our Technical Service is

always at your disposal for explanations or interventions.

The manual for Use Maintenance and Spare Parts is an

integrant part of the product. It must be kept with care

during all the life of the product.

In case the machine and/or the set should be yielded to

another user, this manual must also given to him.

Do not damage it, do not take parts away, do not tear

pages and keep it in places protected from dampness

and heat.

You must take into account that some gures contained in

it want only to identify the described parts and therefore

might not correspond to the machine in your possession.

INFORMATION OF GENERAL TYPE

In the envelope given together with the machine and/or

set you will nd: the manual for Use Maintenance and

Spare Parts, the manual for use of the engine and the

tools (if included in the equipment), the guarantee (in the

countries where it is prescribed by law).

The Manufacturer shall not be liable for ANY USE OF

THE PRODUCT OTHER THAN THAT PRECISELY

SPECIFIED IN THIS MANUAL and is thus not liable for

any risks which may occur as a result of IMPROPER

USE. The Company does not assume any liability for any

damage to persons, animals or property.

Our products are made in conformity with the safety

norms in force, for which it is advisable to use all these

devices or information so that the use does not bring

damage to persons or things.

While working it is advisable to keep to the personal safety

norms in force in the countries to which the product is

destined (clothing, work tools, etc.).

Do not modify for any motive parts of the machine (faste-

nings, holes, electric or mechanical devices, others..) if

not duly authorized in writing: the responsibility coming

from any potential intervention will fall on the executioner

as in fact he becomes maker of the machine.

Notes

M

1-1

REV.1-03/14

+ Notice: the manufacturer, who keeps the faculty,

apart the essential characteristics of the model here

described and illustrated, to bring betterments and

modications to parts and accessories, without putting

this manual uptodate immediately.

10/10/02 M1-1 GB_REV.1

CE MARK

M

1.4

REV.7-02/14

10/10/02 M1-4 GB

Any of our product is labelled with CE marking attesting its conformity to appliable directives and

also the fulllment of safety requirements of the product itself; the list of these directives is part

of the declaration of conformity included in any machine standard equipment.

Here below the adopted symbol:

CE marking is clearly readable and unerasable and it can be either part of the data-plate.

Furthermore, on each model it is shown the noise level value; the symbol used is the following:

The indication is shown in a clear, readable and indeleble way on a sticker.

TEMP.

°CRPM

n

IP

kW

ALTIT.

Kg

m

G

P.F.

Hz

V(V)

I(A)

KVA

TYPE

I.CL.

SERIAL N°

Made in UE-ITALY

TYPE/N°

VOLTAGE(V)

POWER(W)

LTP POWER IN ACCORDANCE WITH ISO 8528

Pmax

04/06/10 M1.4.1

Dichiarazione conformità

Declaration of conformity

Déclaration de conformité

M

1.4.1

REV.2-10/13

I

GB

F

Konformitätserklärung

Declaración de conformidad

Declaração de conformidade

MM 083.1

BCS S.p.A.

Sede legale:

Via Marradi 1

20123 Milano - Italia

Stabilimento di Cusago, 20090 (Mi) - Italia

V.le Europa 59

Tel.: +39 02 903521

Fax: +39 02 90390466

DICHIARAZIONE DI CONFORMITA'

Déclaration de Conformité – Declaration of Conformity – Konformitätserklärung

Conformiteitsverklaring – Declaración de Conformidad

BCS S.p.A. dichiara sotto la propria responsabilità che la macchina:

BCS S.p.A. déclare, sous sa propre responsabilité, que la machine:

BCS S.p.A. declares, under its own responsibility, that the machine:

BCS S.p.A. erklärt, daß die Aggregate:

BCS S.p.A. verklaard, onder haar eigen verantwoordelijkheid, dat de machine:

BCS S.p.A. declara bajo su responsabilidad que la máquina:

GRUPPO ELETTROGENO DI SALDATURA / WELDING GENERATOR

GRUPPO ELETTROGENO / POWER GENERATOR

TORRE FARO / LIGHTING TOWER

Marchio / Brand :

Modello / Model :

Matricola / Serial number :

è conforme con quanto previsto dalle Direttive Comunitarie e relative modifiche:

est en conformité avec ce qui est prévu par les Directives Communautaires et relatives modifications:

conforms with the Community Directives and related modifications:

mit den Vorschriften der Gemeinschaft und deren Ergänzungen übereinstimmt:

in overeenkomst is met de inhoud van gemeenschapsrichtlijnemen gerelateerde modificaties:

comple con los requisítos de la Directiva Comunitaria y sus anexos:

2006/42/CE - 2006/95/CE - 2004/108/CE

Nome e indirizzo della persona autorizzata a costituire il fascicolo tecnico :

Nom et adresse de la personne autorisée à composer le Dossier Technique :

Person authorized to compile the technical file and address :

Name und Adresse der zur Ausfüllung der technischen Akten ermächtigten Person :

Persoon bevoegd om het technische document , en bedrijf gegevens in te vullen

Nombre y dirección de la persona autorizada a componer el expediente técnico :

ing. Benso Marelli - Consigliere Delegato / Managing Director ; V.le Europa 59, 20090 Cusago (MI) – Italy

_______________

Cusago, Ing. Benso Marelli

Consigliere Delegato

Managing Director

GE 12000 KSX/GS

GE 12000 KSX/GS - AVR

M

1.5

REV.0-04/14

Technical data and machine description

08/04/1435931-GB

ThegeneratingsetGE12000isaunitwhichtransformsthemechanicalenergy,generatedbyendothermicengine,intoelectric

energy,throughanalternator.

Ismeantforindustrialandprofessionaluse,poweredbyanendothermicengine;itiscomposedofvariousmainpartssuchas:

engine,alternator,electricandelectroniccontrols,thefairingoraprotectivestructure.

Theassemblingismadeonasteelstructure,onwhichareprovidedelasticsupportwhichmustdampthevibrationsandalso

eliminatesoundswhichwouldproducenoise.

Technical data GE 12000 KSX/GS GE 12000 KSX/GS - AVR

A.C. GENERATOR

Stand-by single-phase power 13.5kVA(12.1kW)/230V/58.7A

 PRP single-phase power 12kVA(10.8kW)/230V/52.5A

 Stand-by single-phase power 13.5kVA(12.1kW)/115V/117.4A

 PRP single-phase power 12kVA(10.8kW)/115V/104.3A

Frequency 50Hz

Cos ϕ 0.9

ALTERNATOR 

Type synchronous,single-phase,self-excited,self-regulated,brushless

Insulating class  H

ENGINE

 Mark / Model KOHLERKD477/2

 Type / Cooling system Diesel4Stroke/air

 Cylinders / Displacement 2/954cm

3

 Stand-by output 14.9kW(20.3HP)

 P.R.P. output 13.5kW(18.4HP)

Speed 3000rpm

 Fuel consumption (75% of PRP) 2.8l/h

 Engine oil capacity 3l

 Starter Electric

GENERAL SPECIFICATIONS

 Tank capacity

 23l

 Running time (75% of PRP) 8.2h

 Protection IP23

 Dimensions / max. Lxwxh (mm) * 1320x790x750

Weight on base* 297Kg

 Measured acoustic power LwA (pressure LpA) 96db(A)(71db(A)@7m)

Garanteed acoustic power LwA (pressure LpA) 96db(A)(71db(A)@7m)

 *Dimensionsandweightareinclusiveofallparts

OUTPUT

DeclaredpoweraccordingtoISO8528-1(temperature25°C,30%relativehumidity,altitude100mabovesealevel).

(*Stand-by)=maximumavailablepowerforuseatvariableloadsforayearlynumberofhourslimitedat500h.Nooverloadis

admitted.

(**PrimepowerPRP)=maximumavailablepowerforuseatvariableloadsforayearlyillimitednumberofhours.Theaverage

powertobetakenduringaperiodof24hmustnotbeover80%ofthePRP.

It’sadmittedoverloadof10%eachhourevery12h.

Inanapproximativewayonereduces:of1%every100maltitudeandof2.5%forevery5°Cabove25°C.

ACOUSTIC POWER LEVEL

ATTENTION:Theconcreteriskduetothemachinedependsontheconditionsinwhichitisused.Therefore,itisuptotheend-

userandunderhisdirectresponsibilitytomakeacorrectevaluationofthesameriskandtoadoptspecicprecautions(for

instance,adoptingaI.P.D.-IndividualProtectionDevice)

Acoustic Noise Level (LWA) - Measure Unit dB(A): itstandsforacousticnoisereleasedinacertaindelayoftime.Thisisnot

submittedtothedistanceofmeasurement.

Acoustic Pressure (Lp)- Measure Unit dB(A): itmeasuresthepressureoriginatedbysoundwavesemission.Itsvaluechanges

inproportiontothedistanceofmeasurement.

Theherebelowtableshowsexamplesofacousticpressure(Lp)atdifferentdistancesfromamachinewithAcousticNoiseLevel

(LWA)of95dB(A)

Lpa1meter=95dB(A)-8dB(A)=87dB(A)  Lpa7meters=95dB(A)-25dB(A)=70dB(A)

Lpa4meters=95dB(A)-20dB(A)=75dB(A)  Lpa10meters=95dB(A)-28dB(A)=67dB(A)

PLEASE NOTE:thesymbolwhen withacousticnoise values,indicatesthat thedevicerespects noiseemissionlimits

accordingto2000/14/CEdirective.

2000 / 14 / CE

WARNINGS

M

2

REV.1-02/14

The installation and general warnings regarding operations are aimed achieving correct use of the machine and/or

apparatus in the place where it is used as a genset and/or motor welder.

- Advice to the User about the safety:

+ NB: The information contained in the manual can be changed without notice.

Any damage caused in connection with the use of these instructions shall not be considered as they are only

indicative.

Remember that the non observance of the indications reported by us might cause damage to persons or

things. It is understood, that local dispositions and/or laws must be respected.

10/06/00 M2GB

This heading warns of an immediate danger for persons

as well for things. Not following the advice can result in

serious injury or death.

This heading warns of situations which could result in

injury for persons or damage to things.

To this advice can appear a danger for persons as well

as for things, for which can appear situations bringing

material damage to things.

These headings refer to information which will assis you

in the correct use of the machine and/or accessories.

DANGEROUS

!

WARNING

!

CAUTION

!

IMPORTANT

!

NOTE

!

ATTENTION

!

+ FIRSTAID. In case the operator shold be sprayed by accident, from corrosive liquids a/o hot toxic gas

or whatever event which may cause serious injuries or death, predispose the rst aid in accordance

with the ruling labour accident standards or of local instructions.

+ FIREPREVENTION. In case the working zone,for whatsoever cause goes on re with ames liable to

cause severe wounds or death, follow the rst aid as described by the ruling norms or local ones.

Skin contact Wash with water and soap

Eyes contact Irrigate with plenty of water, if the irritation persists contact a specialist

Ingestion Do not induce vomit as to avoid the intake of vomit into the lungs, send for a doctor

Suction of liquids from

lungs

If you suppose that vomit has entered the lungs (as in case of spontaneous vomit) take the subject to the

hospital with the utmost urgency

Inhalation In case of exposure to high concentration of vapours take immediately to a non polluted zone the person involved

EXTINCTIONMEANS

Appropriated Carbonate anhydride (or carbon dioxyde) powder, foam, nebulized water

Not to be used Avoid the use of water jets

Other indications Cover eventual shedding not on re with foam or sand, use water jets to cool off the surfaces close to the re

Particular protection Wear an autorespiratory mask when heavy smoke is present

Useful warnings Avoid, by appropriate means to have oil sprays over metallic hot surfaces or over electric contacts

(switches,plugs,etc.). In case of oil sprinkling from pressure circuits, keep in mind that the inamability

point is very low.

SYMBOLS AND SAFETY PRECAUTIONS

M

2-1

REV.2-06/10

SYMBOLS

STOP - Read absolutely and be duly attentive

Read and pay due attention

GENERAL ADVICE - If the advice is not

respected damage can happen to persons or

things.

HIGH VOLTAGE - Attention High Voltage.

There can be parts in voltage, dangerous

to touch. The non observance of the advice

implies life danger.

FIRE - Danger of ame or re. If the advice is

not respected res can happen.

HEAT - Hot surfaces. If the advice is not

respected burns or damage to things can be

caused.

EXPLOSION - Explosive material or danger

of explosion. in general. If the advice is not

respected there can be explosions.

WATER - Danger of shortcircuit. If the advice

is not respected res or damage to persons

can be caused.

SMOKING - The cigarette can cause re or

explosion. If the advice is not respected res

or explosions can be caused.

ACIDS - Danger of corrosion. If the advice is

not respected the acids can cause corrosions

with damage to persons or things.

WRENCH - Use of the tools. If the advice is

not respected damage can be caused to things

and even to persons.

PRESSION - Danger of burns caused by the

expulsion of hot liquids under pressure.

PROHIBITIONS No harm for persons

Use only with safety clothing -

It is compulsory to use the personal

protection means given in equip-

ment.

Use only with safety clothing -

It is compulsory to use the personal protection

means given in equipment.

Use only with safety protections -

It is a must to use protection means suitable for

the different welding works.

Use with only safety material -

It is prohibited to use water to quench res on

the electric machines.

Use only with non inserted voltage -

It is prohibited to make interventions before

having disinserted the voltage.

No smoking -

It is prohibited to smoke while lling the tank

with fuel.

No welding -

It is forbidden to weld in rooms containing

explosive gases.

ADVICE No harm for persons and things

Use only with safety tools, adapted to the specic

use -

It is advisable to use tools adapted to the various

maintenance works.

Use only with safety protections, specically suitable

It is advisable to use protections suitable for the

different welding works.

Use only with safety protections -

It is advisable to use protections suitable for

the different daily checking works.

Use only with safety protections -

It is advisable to use all protections while

shifting the machine.

Use only with safety protections -

It is advisable to use protections suitable for

the different daily checking works.and/or of

maintenance.

!

26/11/99 M2-1GB

ACCES FORBIDDEN to non authorized peaple.

INSTALLATION AND ADVICE

M

2.6

REV.1-06/07

INSTALLATION AND ADVICE BEFORE USE

GASOLINE ENGINES

+

Use in open space, air swept or vent exhaust gases,

which contain the deathly carbone oxyde, far from

the work area.

DIESEL ENGINES

+ Use in open space, air swept or vent exhaust gases

far from the work area.

POSITION

Place the machine on a level surface at a distance of at

least 1,5 m from buildings or other plants.

Check that the air gets changed completely and the hot

air sent out does not come back inside the set so as to

cause a dangerous increase of the temperature.

+ Make sure that the machine does not move during the

work: block it possibly with tools and/or devices made

to this purpose.

Maximum leaning of the machine (in case of dislevel)

10°

 = 20° max

10°

 = 20° max

26/11/99 M2-6GB

1,5 m

GAS DI SCARICO

EXHAUST OUTPUT

MOVES OF THE MACHINE

+ At any move check that the engine is off, that there are

no connections with cables which impede the moves.

PLACE OF THE MACHINE

ATTENTION

For a safer use from the operator DO NOT

t the machine in locations with high risk

of ood.

Please do not use the machine in weather

conditions which are beyond IP protection

shown both in the data plate and on page

named "technical data" in this same manual.

!

Installazione

Installation

Luftzirkulation

Instalación

D

E

NL

GE 12000 KSX/GS / AVR

GE 14000 KSX/GS / AVR

M

2.7

REV.0-04/14

08/04/1435931-I

Dimensioni

Dimensions

Abmessungen

Dimensiones GE 12000 KSX/GS / AVR

GE 14000 KSX/GS / AVR

M

2.7.1

REV.0-04/14

D

E

NL

08/04/1435931-I

NOTE

UNPACKING

M

3

REV.1-02/04

!

+ Be sure that the lifting devices are: correctly mounted,

adequate for the weight of the machine with it’s pack-

aging, and conforms to local rules and regulations.

When receiving the goods make sure that the product

has not suffered damage during the transport, that

there has not been rough handling or taking away of

parts contained inside the packing or in the set.

In case you nd damages, rough handling or absence

of parts (envelopes, manuals, etc.), we advise you to

inform immediately our Technical Service.

For eliminating the packing materials, the User

must keep to the norms in force in his country.

1) Take the machine (C) out of the shipment packing.

Take out of the envelope (A) the user’s manual (B).

2) Read: the user’s manual (B), the plates xed on the

machine, the data plate.

30/03/00 M3GB

2

B

A

1

C

TRANSPORT AND DISPLACEMENTS COVERED UNITS

M

4

REV.1-06/10

NOTE

!

Transportation must always take place with the engine off, electrical cables and starting battery disconnected and

fuel tank empty.

Be sure that the lifting devices are: correctly mounted, adequate for the weight of the machine with it’s packaging,

and conform to local rules and regulations.

Only authorized persons involved in the transport of the machine should be in the area of movement.

DO NOT LOAD OTHER PARTS WHICH CAN MODIFY WEIGHT AND BARICENTER POSITION.

IT IS STRICTLY FORBIDDEN TO DRAG THE MACHINE MANUALLY OR TOW IT BY ANY VEHICLE (model with

no CTL accessory).

If you did not keep to the instructions, you could damage the structure of the machine.

DANGER: LIFTING EYE IS NOT DESIGNED TO SUPPORT

ADDED WEIGHT OF ROAD TOW TRAILER

DO NOT LIFT THE MACHINE AND TRAILER

LIFT ONLY THE MACHINE

!

30/03/00 M4GB

TRANSPORT AND DISPLACEMENTS COVERED UNITS

M

4-1

REV.2-09/11

NOTE

!

Transportation must always take place with the engine off, electrical cables and starting battery disconnected and

fuel tank empty.

Be sure that the lifting devices are: correctly mounted, adequate for the weight of the machine with it’s packaging,

and conform to local rules and regulations.

Only authorized persons involved in the transport of the machine should be in the area of movement.

DO NOT LOAD OTHER PARTS WHICH CAN MODIFY WEIGHT AND BARICENTER POSITION.

IT IS STRICTLY FORBIDDEN TO DRAG THE MACHINE MANUALLY OR TOW IT BY ANY VEHICLE (model with

no CTM accessory).

If you did not keep to the instructions, you could damage the structure of the machine.

15/01/01 M4GB

Weight max. per person: 35 kg

Total max. weight; 140 kg

ASSEMBLY

CTM300

CTL300

M

6.4

REV.0-09/00

Nota: Lift the machine and assemble the parts as shown in the drawing

3

4S

4I

4L

4V

4

5

7

8D

8A

8C

9

7A

CTM300

CTL300

TRAILERS

The machines provided for assembling the accessory (slow towing trolley) can be towed up to a maximum speed

of 40 Kms/hour on asphalted surfaces.

Towing on public roads or turnpikes of any type IS EXCLUDED, because not in possesion of the requirements by

national and foreign trafc norms.

10/06/00 M6GB

ATTENTION

The CTL accessory cannot be removed from the machine and used separately (actioned manually or following vehicles) for

the transport of loads or anyway for used different from the machine movements.

!

For assembling the generating set on the trolley CTL300

please keep to following instructions:

1) - Lift the generating set (by means of suitable hook).

2) - Slightly x the jaw (3) of the parking foot to the

barwith the M10x20 screws, the M10 nuts and the

washers (so as to let the foot sprag go through).

3) - Split (unscrewing them) the two parts of the foot

(4S-4I) to be able later to assemble them on the jaw.

4) - Introduce into the jaw (3) the upper part (4S) of the

foot and screw again the lower part (4I), then tighten

the screws (4V) of the jaw to the towbar and block

momentaneously with the lever (4L) the whole foot.

5) - Assemble on the machine the towbar (5) complete

of foot with the M10x20 screws, nuts and washers.

6) - Assemble the axle (7) to the base of the machine

with the M8x20 screws and relative washers (two

per part) so that their supports coincide.

7) - Introduce on the axle the antidust ring (7A) with

folded edges turned toward the machine.

8) - Insert the wheel (9) on the axle paying attention tothe

spacer (8D) which is between the two bearings, then

insert the self blocking nut (8A) and nally assemble

the shutting cap (8C).

9) - Pump the tyre (9) bringing the pressure to three

atms.

10) - Lower the machine to the ground and place the par-

king foot denitively (regulating at the best height).

!

ATTENTION

Do not substitute the original tires with other types.

Set-up for operation (Engine diesel) Air cooled systems

M

20

REV.1-09/05

16/07/03 M20-R-A-GB

BATTERY WITHOUT MAINTENANCE

Connect the cable + (positive)

to the pole + (positive) of the

battery (after having taken

away the protection), by

properly tightening the clamp.

Check the state of the battery

from the colour of the warning light which is in the

upper part.

- Green colour: battery OK

- Black colour: battery to be recharged

- White colour: battery to be replaced

DO NOT OPEN THE BATTERY.

LUBRICANT

RECOMMENDED OIL

MOSA recommends selecting AGIP engine oil.

Refer to the label on the motor for the recommended

products.

Please refer to the motor operating manual for the

recommended viscosity.

FUEL

Rell the tank with good quality diesel fuel, such as

automobile type diesel fuel, for example.

For further details on the type of diesel fuel to use,

see the motor operating manual supplied.

Do not ll the tank completely; leave a space of

approx. 10 mm between the fuel level and the wall

of the tank to allow for expansion.

In rigid environmental temperature conditions, use

special winterized diesel fuels or specic additives

in order to avoid the formation of parafn.

GROUNDING CONNECTION

The grounding connection to an earthed installation

is obligatory for all models equipped with a diffe-

rential switch (circuit breaker). In these groups the

generator star point is generally connected to the

machine’s earthing; by employing the TN or TT di-

stribution system, the differential switch guarantees

protection against indirect contacts.

In the case of powering complex installations re-

quiring or employing additional electrical protection

devices, the coordination between the protection

devices must be veried.

For the grounding connection, use the terminal (12);

comply to local and/or current regulations in force

for electrical installations and safety.

REFUELLING AND CONTROL:

Carry out refuelling and controls with motor at level

position.

1. Remove the oil-ll tap (24)

2. Pour oil and replace the tap

3. Check the oil level using the dipstick (23); the oil

level must be comprised between the minimum

and maximum indicators.

DRY AIR FILTER

Check that the dry air lter is correctly installed and

that there are no leaks around the lter which could

lead to inltrations of non-ltered air to the inside

of the motor.

OIL BATH AIR FILTER

Fill the air lter using the same engine oil up to the

level indicated on the lter.

ATTENTION

Do not smoke or use open ames during

refuelling operations, in order to avoid

explosions or re hazards.

Fuel fumes are highly toxic; carry out

operations outdoors only, or in a well-

ventilated environment.

Avoid accidentally spilling fuel. Clean

any eventual leaks before starting up

motor.

ATTENTION

It is dangerous to ll the motor with too much oil,

as its combustion can provoke a sudden increase

in rotation speed.

!

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