Mosa GE 10000 HZDM Manuale del proprietario

Marca: Mosa

Modello: GE 10000 HZDM

Tipo: Manuale del proprietario

Questo manuale è adatto anche per

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MADE IN ITALY

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CD4R90119003

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Код

Code

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OPEN FRAME

GE 10000 HZDM (STAGE V)

GE 12000 HZDT (STAGE V)

03.2020

USE AND MAINTENANCE MANUAL

TRANSLATION OF THE ORIGINAL INSTRUCTIONS – ENGLISH

language

05/12/19 CD4R9011_EN

ENGLISH

INDEX

REV.0-12/19

0. GENERAL INFORMATION

M1.1

INTRODUCTION

...................................................................................................................... PAG. 4

M1.4

CE MARK

................................................................................................................................ PAG. 5

SYMBOLS AND SAFETY PRECAUTIONS

................................................................................... PAG. 6

M2.1

WARNINGS

............................................................................................................................. PAG. 7

M2.5...

SAFETY RULES

....................................................................................................................... PAG. 8

1. GENERAL INFORMATION OF THE MACHINE

DESCRIPTION OF THE MACHINE

.............................................................................................. PAG. 10

DATA RECORDING

................................................................................................................... PAG. 11

2. TRANSPORT AND HANDLING

MACHINE UNPACKING

............................................................................................................ PAG. 12

M4.1

TRANSPORT AND HANDLING COVERED UNITS

........................................................................ PAG. 13

3. INSTALLATION AND USE

M2.7

INSTALLATION

........................................................................................................................ PAG. 14

M2.6...

INSTALLATION ADVICES

.......................................................................................................... PAG. 15

M20

SET-UP FOR OPERATION DIESEL ENGINE

................................................................................ PAG.19

EARTHING

.............................................................................................................................. PAG. 20

M21

STARTING AND STOPPING DIESEL ENGINE

............................................................................. PAG. 21

M31

CONTROLS

............................................................................................................................. PAG. 22

M37...

USE AS GENERATOR

............................................................................................................... PAG. 23

4. MAINTENANCE

M40.2...

TROUBLE SHOOTING

.............................................................................................................. PAG. 26

M43...

MAINTENANCE

....................................................................................................................... PAG. 28

M45

STORAGE AND DISASSEMBLE

................................................................................................ PAG. 30

5. TECHNICAL INFORMATIONS

M1.5

TECHNICAL DATA

.................................................................................................................... PAG. 31

M2.7.1

DIMENSIONS

.......................................................................................................................... PAG. 32

10/10/02 M1-1_EN

ENGLISH

REV.0-10/02

1.1

INTRODUCTION

Dear Customer,

We wish to thank you for having bought a high quality set.

Our sections for Technical Service and Spare Parts will work at

best to help you if it were necessary.

To this purpose we advise you, for all control and overhaul

operations, to turn to the nearest authorized Service Centre,

where you will obtain a prompt and specialized intervention.

+ In case you do not prot on these Services and some arts

are replaced, please ask and be sure that are used exclusi-

vely original parts; this to guarantee that the performances

and the initial safety prescribed by the norms in force are

re-established.

+The use of non original spare parts will cancel immediately

any guarantee and Technical Service obligation.

NOTES ABOUT THE MANUAL

Before actioning the machine please read this manual atten-

tively. Follow the instructions contained in it, in this way you will

avoid inconveniences due to negligence, mistakes or incorrect

maintenance. The manual is for qualied personnel, who knows

the rules: about safety and health, installation and use of sets

movable as well as xed.

You must remember that, in case you have difculties for use

or installation or others, our Technical Service is always at your

disposal for explanations or interventions.

The manual for Use Maintenance and Spare Parts is an inte-

grant part of the product. It must be kept with care during all

the life of the product.

In case the machine and/or the set should be yielded to another

user, this manual must also given to him.

Do not damage it, do not take parts away, do not tear pages and

keep it in places protected from dampness and heat.

You must take into account that some gures contained in it

want only to identify the described parts and therefore might

not correspond to the machine in your possession.

INFORMATION OF GENERAL TYPE

In the envelope given together with the machine and/or set you

will nd: the manual for Use Maintenance and Spare Parts,

the manual for use of the engine and the tools (if included in

the equipment), the guarantee (in the countries where it is

prescribed by law).

+ NOTICE: the manufacturer, who keeps the faculty, apart

the essential characteristics of the model here described

and illustrated, to bring betterments and modications to

parts and accessories, without putting this manual uptodate

immediately.

The Manufacturer shall not be liable for ANY USE OF THE PRO-

DUCT OTHER THAN THAT PRECISELY SPECIFIED IN THIS

MANUAL and is thus not liable for any risks which may occur as

a result of IMPROPER USE. The Company does not assume

any liability for any damage to persons, animals or property.

Our products are made in conformity with the safety norms in

force, for which it is advisable to use all these devices or informa-

tion so that the use does not bring damage to persons or things.

While working it is advisable to keep to the personal safety

norms in force in the countries to which the product is destined

(clothing, work tools, etc.).

Do not modify for any motive parts of the machine (fastenings,

holes, electric or mechanical devices, others..) if not duly au-

thorized in writing: the responsibility coming from any potential

intervention will fall on the executioner as in fact he becomes

maker of the machine.

10/10/02 M1-4_EN

ENGLISH

1. Name or brand supplier

2. Year of production

3. Generating Set model

4. Serial number | registration number

5. Power (kVA/kW)

6. Rated voltage (V)

7. Rated current (A)

8. Power (kVA/kW)

9. Rated voltage (V)

10. Rated current (A)

11. Power (kVA/kW)

12. Rated voltage (V)

13. Rated current (A)

14. Power (kVA/kW)

15. Rated voltage (V)

16. Rated current (A)

17. Rated frequency

18. Power factor cosφ

19. Engine rated speed

20. Insulation class

21. IP degree protection

22. Rated altitude (above sea level)

23. Max ambient temperature

24. Dry weight (kg)

25. Any additional information

Any of our product is labelled with CE marking attesting its conformity to appliable directives and also the fulllment of safety

requirements of the product itself; the list of these directives is part of the declaration of conformity included in any machine

standard equipment.

Here below the adopted symbol:

CE marking is clearly readable and unerasable and it can be either part of the data-plate.

Furthermore, on each model it is shown the noise level value; the symbol used is the following:

The indication is shown in a clear, readable and indeleble way on a sticker.

REV.7-02/14

1.4

CE MARKING

GENERATING SETS

13/11/14 M2_EN

ENGLISH

REV.2-06/10

SYMBOLS AND SAFETY PRECAUTIONS

SYMBOLS IN THIS MANUAL

- The symbols used in this manual are designed to call your

attention to important aspects of the operation of the machine

as well as potential hazards and dangers for persons and

things.

Moreover, this symbolism intends to draw your attention

with the aim to give you indications for a correct use and,

as a result, to obtain a good operation of the machine or

equipment used.

SAFETY PRECAUTIONS

WARNING

This heading warns of situations which could result in injury

for persons or damage to things.

DANGEROUS

This heading warns of an immediate danger for persons as

well for things. Not following the advice can result in serious

injury or death.

CAUTION

To this advice can appear a danger for persons as well as

for things, for which can appear situations bringing material

damage to things.

IMPORTANT

NOTE

ATTENTION

These headings refer to information which will assis you in

the correct use of the machine and/or accessories.

SIMBOLS

STOP - Read absolutely and be duly attentive

Read and pay due attention

DANGER

GENERAL ADVICE - If the advice is not respec-

ted damage can happen to persons or things.

HIGH VOLTAGE - Attention High Voltage.There

can be parts in voltage, dangerous to touch. The

non observance of the advice implies life danger.

FIRE - Danger of ame or re. If the advice is not

respected res can happen.

HEAT - Hot surfaces. If the advice is not respected

burns or damage to things can be caused.

EXPLOSION - Explosive material or danger of

explosion. in general. If the advice is not respected

there can be explosions.

ACIDS - Danger of corrosion. If the advice is not

respected the acids can cause corrosions with

damage to persons or things.

PRESSION - Danger of burns caused by the

expulsion of hot liquids under pressure.

PROHIBITIONS

It is prohibited to smoke while lling the tank with fuel.

The cigarette can cause re or explosion. If the

advice is not respected res or explosions can

be caused.

It is prohibited to use water to quench res on the electric

machine

If the advice is not respected res or damage to

persons can be caused.

Use only with non inserted voltage -

It is prohibited to make interventions before having

disinserted the voltage.

ACCES FORBIDDEN to non authorized peaple.

ADVICE

Use only with safety clothing -

It is compulsory to use the personal

protection means given in equipment.

WRENCH - Use of the tools. If the advice is not

respected damage can be caused to things and

even to persons.

13/11/14 M2_EN

ENGLISH

+ FIRST AID. In case the operator shold be sprayed by accident, from corrosive liquids a/o hot toxic gas or whate-

ver event which may cause serious injuries or death, predispose the rst aid in accordance with the ruling labour

accident standards or of local instructions.

+ FIRE PREVENTION. In case the working zone,for whatsoever cause goes on re with ames liable to cause severe

wounds or death, follow the rst aid as described by the ruling norms or local ones.

Skin contact Wash with water and soap

Eyes contact Irrigate with plenty of water, if the irritation persists contact a specialist

Ingestion Do not induce vomit as to avoid the intake of vomit into the lungs, send for a doctor

Suction of liquids from

lungs

If you suppose that vomit has entered the lungs (as in case of spontaneous vomit) take the subject to the hospital with the

utmost urgency

Inhalation In case of exposure to high concentration of vapours take immediately to a non polluted zone the person involved

EXTINCTION MEANS

Appropriated Carbonate anhydride (or carbon dioxyde) powder, foam, nebulized water

Not to be used Avoid the use of water jets

Other indications Cover eventual shedding not on re with foam or sand, use water jets to cool off the surfaces close to the re

Particular protection Wear an autorespiratory mask when heavy smoke is present

Useful warnings Avoid, by appropriate means to have oil sprays over metallic hot surfaces or over electric contacts (switches,plugs,etc.).

In case of oil sprinkling from pressure circuits, keep in mind that the inamability point is very low.

REV.2-06/10

2.1

WARNINGS

13/11/14 M2-5-GE_IT

ITALIANO

REV.0-03/15

2.5

NORME DI SICUREZZA

GRUPPI ELETTROGENI - TORRI FARO

PRESCRIZIONI GENERALI DI SICUREZZA

+ N.B.: le informazioni contenute nel manuale possono es-

sere variate senza preavviso.

Le istruzioni di questo manuale sono da intendersi indicative.

E' responsabilità dell'utente valutare rischi e danni potenziali

a persone e cose in relazione all'impiego del prodotto nelle

condizioni speciche d'uso.

Ricordiamo che il non rispetto delle indicazioni da noi riportate

potrebbe causare danni alle persone o alle cose.

Rimane inteso, comunque, il rispetto alle disposizioni locali e/o

delle leggi vigenti.

• Prima di mettere in funzione la macchina leggere attenta-

mente le prescrizioni di sicurezza contenute in questo ma-

nuale e sugli altri manuali forniti in dotazione (motore, alter-

natore, ecc).

• Tutte le operazioni di movimentazione, installazione, utiliz-

zo, manutenzione, riparazione devono essere eseguite da

personale autorizzato e qualicato.

• Durante le operazioni indossare i dispositivi di protezione

individuali (DPI): calzature, guanti, casco, ecc.

• Il proprietario è responsabile del mantenimento dell’appa-

recchiatura in condizioni di sicurezza.

Uso solo in condizioni tecniche perfette

Le macchine o le apparecchiature devono essere utilizzate

in condizioni tecniche perfette. E’ necessario che siano subi-

to rimossi eventuali difetti che inuiscano sulle condizioni di

sicurezza di impiego.

• Prima di operare è necessario prendere conoscenza di tutti

i comandi della macchina, funzione e posizionamento, evi-

tando così incidenti a persone e/o alla macchina stessa. In

particolare è importante conoscere il modo per fermare ve-

locemente l’apparecchiatura in caso di emergenza.

• Non permettere l’utilizzo della macchina a persone senza

averle prima istruite fornendo loro tutte le informazioni per

un utilizzo adeguato e sicuro.

• Vietare l’accesso nell’area operativa a personale non auto-

rizzato a bambini e animali domestici in modo da proteggerli

da eventuali lesioni causate da una qualsiasi parte della

macchina.

PRESCRIZIONI DI SICUREZZA DURANTE LA MOVIMEN-

TAZIONE E IL TRASPORTO

• Sollevare la macchina utilizzando esclusivamente i punti

previsti per tale funzione.

• L’occhiello o gli occhielli di sollevamento e il posizionamen-

to corretto delle forche del carrello elevatore sono segnalati

con appositi adesivi.

• Liberare la zona di movimentazione dai possibili intralci e da

tutto il personale non necessario.

• Usare sempre attrezzature di sollevamento adeguatamente

dimensionate e controllate da organismi abilitati.

• E’ vietato ssare sul telaio del gruppo elettrogeno oggetti o

accessori che modichino peso e baricentro della macchina

e sottopongano a sollecitazioni non previste i punti di solle-

vamento.

• Non sottoporre la macchina e le attrezzature di sollevamen-

to utilizzate a movimenti ondulatori o bruschi che trasmetta-

no sollecitazioni dinamiche alla struttura.

Con carrelli di traino

• Non trascinare la macchina manualmente o al traino di vei-

coli senza il carrello di traino previsto.

• Vericare il corretto assemblaggio della macchina al dispo-

sitivo di traino

• Vericare sempre che il gancio del veicolo sia adeguato al

traino della massa totale del carrello.

• Non trainare il carrello se i dispositivi di aggancio sono usu-

rati o danneggiati.

• Vericare la corretta pressione dei pneumatici.

• Non sostituire i pneumatici con tipi diversi dagli originali.

• Vericare l' efcienza dei dispositivi di frenatura e segnala-

zione ottiche del carrello di traino veloce.

• Vericare che siano presenti e tirati i bulloni di ssaggio del-

le ruote del carrello.

• Non parcheggiare la macchina con il carrello di traino su

piani fortemente inclinati.

• Per le soste, non seguite da una sessione di lavoro, inserire

sempre il freno a mano e/o i ceppi di sicurezza.

• Non trainare il carrello su strade fortemente accidentate.

• Non superare la velocità massima consentita su strade pub-

bliche di 80 km/h con il carrello di traino veloce, rispettare in

ogni caso la legislazione vigente nel luogo di utilizzo.

• Non utilizzare il carrello traino lento su strade pubbliche,

questo è utilizzabile solo in aree private e delimitate. La

velocità massima consentita è di 40 km/h su superci lisce

(asfalto o cemento), adeguare in ogni caso la velocità alla

tipologia del terreno.

PRESCRIZIONI DI SICUREZZA DURANTE L’INSTALLA-

ZIONE E L’UTILIZZO

• Non installare macchine o apparecchiature vicino a fonti di

calore, in zone a rischio con pericolo di esplosione o perico-

lo di incendio.

• Posizionare sempre la macchina su una supercie piana e

solida che non sia soggetta a cedimenti

modo da evita-

re ribaltamenti, slittamenti o cadute durante il funzionamen-

to. Evitare di utilizzare la macchina su terreni con pendenza

maggiore di 10°.

• Assicurarsi che l’area immediatamente circostante la mac-

china sia pulita e libera da detriti.

• Collegare la macchina ad un impianto di terra secondo le

normative vigenti nel luogo di installazione.

• Utilizzare il morsetto di terra posto sul frontale della macchi-

na.

• Non utilizzare la macchina con mani e/o indumenti bagnati

o umidi.

• Utilizzare spine elettriche appropriate alle prese d’uscita del-

la macchina e vericare che i cavi elettrici siano sempre in

buone condizioni.

• La macchina deve essere sempre posizionata in modo che i

gas di scarico si disperdano nell’aria senza essere inalati da

persone o esseri viventi.

• In caso di utilizzo della macchina in ambienti chiusi è neces-

sario che l’installazione sia progettata da tecnici specializza-

ti e realizzata a regola d’arte.

• Durante il normale funzionamento tenere chiuse le porte.

L’accesso alle parti interne deve essere effettuato esclusi-

vamente per motivi di manutenzione.

• Non posizionare oggetti o ostacoli in prossimità delle ne-

stre di aspirazione e espulsione aria; un eventuale surriscal-

damento del generatore potrebbe provocare un incendio.

• Mantenere libera la zona in prossimità del silenzia-

tore di scarico da oggetti quali stracci, carta, cartoni.

La temperatura elevata del silenziatore potrebbe causare la

combustione degli oggetti e provocare un incendio.

• Fermare immediatamente la macchi-

na in caso di un suo funzionamento anomalo.

Non riavviare la macchina senza aver prima individuato e

risolto il problema.

13/11/14 M2-5-GE_IT

ITALIANO

REV.0-03/15

2.5.1

NORME DI SICUREZZA

GRUPPI ELETTROGENI - TORRI FARO

PRESCRIZIONI DI SICUREZZA DURANTE LA MANUTEN-

ZIONE

• Avvalersi di personale qualicato per effettuare la manuten-

zione ed il lavoro di ricerca dei guasti.

• E’ obbligatorio fermare il motore prima di effettuare qualsiasi

manutenzione alla macchina.

• Usare sempre i dispositivi di protezione e strumenti adeguati.

• Non toccare il motore, i tubi e il silenziatore di scarico duran-

te il funzionamento o immediatamente dopo il suo arresto.

Lasciare raffreddare il motore prima di eseguire qualsiasi

operazione.

• Con macchina in funzione fare attenzione alle parti rotanti

quali: ventole, cinghie, pulegge.

• Non rimuovere le protezioni e i dispositivi di sicurezza se

non strettamente necessario, ripristinare gli stessi una volta

terminate le operazioni di manutenzione o riparazione.

• Non effettuare il rifornimento di carburante a motore in moto o

con motore caldo. Non fumare o usare amme libere durante

il rifornimento.

• Effettuare il rifornimento di carburante solo all’aperto o in

ambienti ben ventilati.

• Evitare di rovesciare il carburante, in modo particolare sul

motore. Pulire e asciugare le eventuali dispersioni prima di

riavviare la macchina.

• Svitare lentamente il tappo del serbatoio carburante e ripo-

sizionarlo sempre dopo il rifornimento.

• Non riempire completamente il serbatoio per permettere

l’espansione del carburante al suo interno.

• Non togliere il tappo del radiatore con motore in moto o

ancora caldo, il liquido di raffreddamento potrebbe uscire e

causare gravi ustioni.

• Non maneggiare mai la batteria senza l’utilizzo di guanti pro-

tettivi, il liquido della batteria contiene acido solforico molto

corrosivo e pericoloso.

• Non fumare, evitare amme libere e scintille in prossimità

della batteria, i vapori esalati potrebbero causare l’esplosione

della batteria.

PRESCRIZIONI AGGIUNTIVE PER TORRI FARO

ATTENZIONE

La torre faro è stata progettata per essere utilizzata con un

gruppo elettrogeno o con una massa ssata sul suo basa-

mento. Il peso e il posizionamento del gruppo elettrogeno

sul basamento sono fondamentali per la sicurezza della

torre faro.

Il mancato rispetto di questa disposizione causa un grave

pericolo di ribaltamento o instabilità durante il funzionamento

e durante la movimentazione con carrelli di traino.

In caso di necessità contattare il servizio di assistenza tecnica.

PRESCRIZIONI DI SICUREZZA DURANTE LA MOVIMEN-

TAZIONE E IL TRASPORTO

• Abbassare completamente il palo telescopico prima di ogni

movimentazione e bloccare con gli appositi dispositivi di fer-

mo le parti che si potrebbero muovere quali: porte di acces-

so, palo, stabilizzatori, proiettori.

• Vericare il ssaggio delle ruote del carrello.

PRESCRIZIONI DI SICUREZZA DURANTE

L’INSTALLAZIONE E L’UTILIZZO

• Assicurarsi che la zona sopra la torre faro sia libera da cavi

aerei o da altri ostacoli.

• Prima di alzare il palo telescopico estrarre gli stabilizzatori

che si trovano sul lato del palo e, agendo sugli stessi, livel-

lare la torre faro avvalendosi della bolla, in modo da portare

l’apparecchiatura in posizione orizzontale. Assicurarsi che

la torre faro appoggi in modo sicuro sugli stabilizzatori. Se

la torre faro è installata su carrello stradale tirare il freno a

mano.

• Non utilizzare la torre faro se la velocità del vento supera la

velocità di sicurezza indicata e nel caso sia previsto in zona

l’arrivo di tempeste o temporali.

• Abbassare il palo telescopico quando la torre non è utiliz-

zata.

• Vericare sempre le condizioni del cavo di alimentazione

prima di collegare la torre faro al gruppo elettrogeno.

• Non toccare e non posizionare oggetti sulle lampade duran-

te il funzionamento o immediatamente dopo il loro utilizzo.

Le lampade raggiungono temperature molto elevate.

• Non accendere le lampade senza il vetro di protezione o con

lo stesso rotto o danneggiato.

• Assicurarsi che le funi e l’arganello siano in condizioni per-

fette.

• Posizionare la torre faro in modo da evitare che l’arganello

possa subire urti o colpi i quali potrebbero causare danni al

freno automatico a pressione.

PRESCRIZIONI DI SICUREZZA DURANTE LA MANUTEN-

ZIONE

• Spegnere il gruppo elettrogeno o scollegare il cavo di ali-

mentazione prima di eseguire qualsiasi tipo di manutenzione

sulla torre faro.

• Togliere sempre l’alimentazione alle lampade e attendere il

loro raffreddamento prima di eseguire qualsiasi operazione

di manutenzione o sostituzione sulle stesse.

• Prima di eseguire qualsiasi operazione di manutenzione o

riparazione sul gruppo elettrogeno consultare il manuale del

gruppo e gli altri manuali forniti in dotazione.

05/12/19 CD4R9011_EN

ENGLISH

DESCRIPTION OF THE MACHINE

REV.1-03/20

FUEL VALVE

The generating set is a unit which transforms the mechanical energy, generated by endothermic engine, into electric energy,

through an alternator.

The assembling is made on a steel structure, on which are provided elastic support which must damp the vibrations and also

eliminate sounds which would produce noise.

The unit has a protective closed frame which protects it against unintentional impacts during the handling and /or transport, the

front panel is completely wrapped by the structure so that the components are protected. The fuel tank and battery starter com-

plete the main parts of the machine.

OIL LEVEL DIPSTICK

+ ENGINE OIL

RESERVOIR CAP

FRONT PANEL

FRAME

VIBRATION

DAMPERS

BATTERY

FUEL TANK CAP

ALTERNATOR

MUFFLER

LIFTING EYE

ENGINE

AIR FILTER

ENGINE

OIL FILTER

FUEL

FILTER

OIL DRAIN CAP

0.1

RECORDING DATA

REV.1-11/14

The manual is for the range of machines indicated on the front cover.

With the scope to facilitate the search of the spare parts and maintain information of the bought machine, is necessary to record

some data.

Please write the requested data inside the squares to side:

1. Model of machine

2. Serial number of the machine

3. Serial number of the engine

4. Name of the dealer where bought the machine

5. Address of the dealer

6. Phone number of the dealer

7. Date of the bought machine

8. Notes

RECORDING DATA

16/10/15 Registrazione Dati_EN

ENGLISH

30/03/00 M3_EN

ENGLISH

NOTE

+ Be sure that the lifting devices are: correctly mounted,

adequate for the weight of the machine with it’s packaging,

and conforms to local rules and regulations.

When receiving the goods make sure that the product has

not suffered damage during the transport, that there has

not been rough handling or taking away of parts contained

inside the packing or in the set.

In case you nd damages, rough handling or absence of

parts (envelopes, manuals, etc.), we advise you to inform

immediately our Technical Service.

For eliminating the packing materials, the User must

keep to the norms in force in his country.

1) Take the machine (C) out of the shipment packing. Take out

of the envelope (A) the user’s manual (B).

2) Read: the user’s manual (B), the plates xed on the machine,

the data plate.

REV.1-02/04

MACHINE UNPACKING

15/01/01 M4_EN

ENGLISH

Transportation must always take place with the engine off, electrical cables and starting battery disconnected and fuel tank empty.

Be sure that the lifting devices are: correctly mounted, adequate for the weight of the machine with it’s packaging, and conform

to local rules and regulations.

Only authorized persons involved in the transport of the machine should be in the area of movement.

DO NOT LOAD OTHER PARTS WHICH CAN MODIFY WEIGHT AND BARICENTER POSITION.

IT IS STRICTLY FORBIDDEN TO DRAG THE MACHINE MANUALLY OR TOW IT BY ANY VEHICLE (model with no CTM

accessory).

If you did not keep to the instructions, you could damage the structure of the machine.

Weight max. per person: 35 kg

Total max. weight; 140 kg

REV.2-09/11

4.1

TRANSPORT AND HANDLING COVERED UNITS

ATTENTION

05/12/19 CD4R9011_IT

2.7

INSTALLAZIONE - INSTALLATION - INSTALLATION

INSTALACIÓN - LUFTZIRKULATION - INSTALAÇÃO

УСТАНОВКА - INSTALLATIE

REV.1-03/20

M1.4

02/06/10 M2-6_(raff_acqua)_EN

ENGLISH

GENERAL INSTALLATION CRITERIA

Installation of a genset has to be planned by qualied and

trained technicians, it has to be carried out by a competent

organization with qualied personnel and proper equipment.

Before proceeding with installation the following conditions

have to be checked:

• Genset has been selected according to needs of

the electrical load and to environmental conditions

(temperature, altitude and humidity);

• Genset location is of appropriate dimensions and allows

accessibility to genset for maintenance and/or necessary

repairs;

• If genset is indoors, ensure there is enough air for engine

combustion, for genset cooling (radiator and generator),

and sufcient ventilation;

• If genset is indoors, a system of expulsion for engine

exhaust gas is provided;

• Personnel safety has been carefully considered;

• Noise-level issues have been carefully considered;

• Fuel and lubricant stocking issues have been considered in

accordance to norms in force in the country of installation.

ATTENTION

Faulty installation can create damage to the genset and the

User system, and injury to persons.

It is compulsory to install the genset according to the norms

in force in the country of installation.

The installing company must provide a conformity declara-

tion stating that installation has been carried out duly and

according to plans and to norms in force.

ATTENTION

All generating sets are equipped with a control system that

is NOT inuenced by standard environmental factors and

is able to stop the unit in case of anomalous values in the

fundamental parameters.

In order to avoid unexpected black-outs or other potentially

dangerous situations, the below installation indications must

be followed.

INFORMATION

Italian and European norms dene specic characteristics

referring to the premises in which genset should be located,

indicating possible positioning, minimum dimensions, etc.

For any doubt referring to installation location contact our

technical sales ofce.

ENVIRONMENTAL CONDITIONS

ATTENTION

Open gensets (SKID) have to be located in an area pro-

tected from rain, snow, high humidity and direct exposure

to the sun.

Rain or high humidity on GE genset alternator, in particu-

lar during operation, cause an increase in voltage output,

winding faults, electric discharge towards ground, with da-

mage to the genset and injury to persons. Dust, in particular

saline dust, must be avoided. In case radiator or air lters

are obstructed, there is the risk that genset will overheat

or be damaged. Aspiration grills must not be obstructed by

leaves, snow, etc.

OUTPUT OF FUMES IN OPEN AIR CONDITIONS

DANGER

Genset must be positioned so that exhaust gas is diffused

without being inhaled by any living being.

Engine exhaust gas contains carbon monoxide, which is

harmful to one’s health, and in big quantities can cause in-

toxication and death.

Local norms in force have to be respected.

OUTDOOR INSTALLATION

REV.0-06/10

2.6

InstallatIon advIces

02/06/10 M2-6_(raff_acqua)_EN

ENGLISH

SAFE DISTANCE

FIXING

In order to absorb vibrations produced by genset, it should

be xed to a surface with sufcient rigidity, isolated against

vibrations towards other structures and with a mass equal to

at least three times the genset mass.

DO NOT locate the genset on terraces or raised levels, if its

characteristics have not been previously veried as suitable.

ATTENTION

A safe distance has to be kept between genset and fuel de-

posits, inammable goods (cloths, paper, etc.), chemicals,

according to indications provided by the authority in char-

ge. In order to avoid potentially dangerous situations, area

surrounding genset should be isolated so that unauthorized

people will not be able to get close to the unit. Even if MOSA

gensets are manufactured according to electromagnetic

compatibility norms, we suggest NOT to install the genset

near machinery that can be inuenced by magnetic elds.

NOTE

When using a genset it is advisable to adopt precau-

tions to avoid that fuel, lubricant and other engine li-

quids may accidentally cause soil pollution.

The most recent generators are designed to retain pos-

sible liquid leakages, hence no specic measures are

needed in this regard.

In case of doubts concerning your genset do not hesita-

te to contact our technical sales ofce.



ATTENTION

Engine and alternator when in operation produce heat:

• Shelter should NOT obstruct normal cooling of compo-

nents;

• Exhaust gas should be directed in order to avoid the pos-

sibility that alternator and engine fan inhale it;

• Shelter should be made of reproof material, as embers

may come out of the exhaust pipe;

• Never cover or wrap up genset with plastic sheets or other

material while operating. If genset is off, make sure engi-

ne has cooled before you cover it, or else there may be

risk of damage to the genset or may catch re.

TEMPORARY OUTDOOR INSTALLATION

Indications given for xed installation have to be followed.

If genset is not positioned correctly, vibrations transmitted to

the baseframe may cause the genset to move, this may occur

while the genset has a load inserted, take on all necessary

precautions to avoid this.

LA=LARG. G.E.

LA=WIDTH G.S.

LA=LARGEUR G.E.

LA=LARGO G.E.

Sample of outdoor installation with shelter

FIXED OUTDOOR INSTALLATION

If a shelter is used to protect the genset (see gure), it should

NOT be attached to it.

Even if a shelter is temporary the below indications should be

followed:

REV.0-06/10

2.6.1

InstallatIon advIces

02/06/10 M2-6_(raff_acqua)_EN

ENGLISH

H=ALTEZZA G.E.

H=HEIGTH G.S.

H=HAUTEUR G.E.

H=ALTEZA G.E.

INDOOR INSTALLATION

In order to avoid endangering or damaging genset following

indications must be followed.

Genset installation location has to be in accordance to the

norms in force.

ref. Description

1 Generating set

2 Auxiliary aspirator

5 Exhaust pipe

7 Exhaust pipe protection and insulation

8 Raincover and anti-intrusion grid

9 Exhaust conduit

11 Location area with isolated foundation

12 Air inlet with anti-intrusion grid

13 Entrance door

14 Containment step

Minimum suggested dimension table

A Length G.E. + 1000 mm

B Width G.E. + 2000 mm

C Width G.E. + 200 mm

D Length G.E. + 400 mm

E Width G.E. + 400 mm

H Height G.E. + 1500 mm (>2500 mm)

Note: dimensions required by norms in force have to be re-

spected in any case.

SURFACE AREA

The best solution is to create a base isolated from the rest of

the structure, on which the genset will be located, in order to

avoid vibrations being transmitted.

The base must be built with reinforced concrete and there

must be the possibility to x the genset to it by using screw

anchors or rag bolts.

Base dimensions should exceed genset dimensions of at least

200 mm on each side. Base should weigh three times static

genset weight (indicated on the technical date).

Floor should be levelled and suitable to sustain genset weight.

Thresholds on doors and openings should have a barrier in or-

der to avoid liquids leaking. In case it is not possible to provide

a door with a barrier, the genset should have a collection base

appropriate for the quantity of liquid it contains, in any case

dimensions of collection base must be in accordance to the

laws in force in country of installation.

ROOM OPENINGS AND VENTILATION

The room should have a ventilation system sufcient enough

to avoid stagnation and circulation of overheated air.

Openings for incoming and outgoing air should be of appro-

priate size, considering minimum required air ow and maxi-

mum back pressure, values that can be checked on the engine

manual.

Opening for the air entrance should be near the back part of

the genset as close as possible to the ground.

If openings for air ow are not aligned with genset it may be

necessary to add air conduits to avoid any air dispersion (see

gure).

Sample of outdoor installation with shelter

REV.0-06/10

2.6.2

InstallatIon advIces

02/06/10 M2-6_(raff_acqua)_EN

ENGLISH

For open gensets installed indoors, we recommend:

• The dimensions of the air outlets be such that they have

at least the same area of the radiator;

• the dimensions of the windows for air outlet is at least on

the surface of the radiator.

• The dimensions of the air inlets be such that they have at

least the same area of the radiator +10% for gensets up to

130 kVA or +25% for gensets beyond 130 kVA;

For canopied gensets installed indoors, we recommend:

• The dimensions of the air outlets be such that they have

at least the same area of the generator air outlets, as indi-

cated at page M2.7 of the present manual;

• The dimensions of the air inlets be such that they have at

least the same area of the generator air inlets, as indica-

ted at page M2.7 of the present manual +10% for gensets

up to 130 kVA or +25% for gensets beyond 130 kVA;

The opening area has to be calculated considering protection

grill surface, in order to insure that remaining free area is suf-

cient.

Dimensions of openings calculated as above indicated, are

the minimum acceptable dimensions in case of L.T.P. use; the

pressure remaining after radiator and back pressure must be

considered while planning dimensions of the piping.

To calculate the opening section check below drawing:

WARNING: to avoid reux of heated air and loss of load, add

an air duct between radiator and opening.

To consider the correct quantity of heat to be discharged, loss

of heat on duct should be evaluated. If the duct is not appro-

priately insulated, room-temperature may increase considera-

bly, for this reason it may be necessary to install an electro

ventilator for correct air exchange.

a Radiator surface

b Free opening

Air ow opening with grill and 80% of open

surface

d Air ow opening with bafe plates

Electro ventilator capacity can be calculated as follows:

ATTENTION

Exhaust piping may reach up to 600 °C during opera-

tion, therefore it is compulsory to cover piping with ap-

propriate insulation.

Fan Capacity [m

/h]=

Transmitted heat [Kcal/h]

0,287

x ∆t [°C]

Considering:

• heat to radiation is indicated on engine/alternator technical

data sheet;

• 0. 287 is specic heat for each m3 of air at 20°C;

• Δt in °C is usually considered as equal to 5 °C (worst

conditions are considered).

EXHAUST PIPING

Exhaust piping must be built in accordance to laws in force in

the country of installation.

General indications:

• Minimum required thickness: 2.0 mm;

• Diameter of piping has to be calculated considering, length,

number of bends, type of exhaust mufer, and any other

accessory used on it. Back pressure should not exceed

values provided by manufacturer, as this causes loss

of power and damage to the engine.

DANGER

Engine exhaust gas contains carbon monoxide, harmful

to health and in large quantities can cause intoxication

or death.

• Exhaust piping should be composed of parts, connected

by anges with gaskets, for easy disassembling and grant

maximum tightness.

• Exhaust piping should be connected to engine by a ex that

should absorb dilatation and separate x part from engine

piping.

• Exhaust piping should not weigh on engine manifold.

REV.0-06/10

2.6.3

InstallatIon advIces

20/07/16 M20 (raff_aria)_EN

ENGLISH

ATTENTION

It is dangerous to supply too much lube oil to the engine

because a sudden increase in engine rpm could be caused

by its combustion.

REV.2-10/16

SET-UP FOR OPERATION

(DIESEL ENGINE)

AIR COOLED SYSTEMS

DRY AIR FILTER

Check that the dry air lter is correctly installed and that there

are no leaks around the lter which could lead to inltrations of

non-ltered air to the inside of the motor.

FUEL

ATTENTION

Stop engine when fueling. Do not smoke or use

open ames during refuelling operations, in order

to avoid explosions or re hazards.

Fuel fumes are highly toxic; carry out operations

outdoors only, or in a well-ventilated environment.

Avoid accidentally spilling fuel. Clean any even-

tual leaks before starting up motor.

BATTERY WITHOUT MAINTENANCE

(WHERE IT IS ASSEMBLED)

The supplied battery is generally ready for use.

Connect the cable + (positive) to the pole + of the battery, by

properly tightening the clamp.

In some models the battery should be activated.

To activate it (ll the included acid) please follow the instructions

shown on the manual attached to the battery. When battery is

activated, DON’T add any other liquid.

OIL BATH AIR FILTER

Fill the air lter using the same engine oil up to the level indi-

cated on the lter.

LUBRICANT

Please refer to the motor operating manual for the recommen-

ded viscosity.

Oil lling and level ispections must be carried out with the engine

on a at surface:

1. Remove oil ller cap (24);

2. Pour the oil in and reassemble oil cap;

3. Check the oil level using the dipstick (23); the oil level must

be comprised between the minimum and maximum indicators.

Rell the tank with good quality diesel fuel, such as automobile

type diesel fuel, for example.

For further details on the type of diesel fuel to use, see the motor

operating manual supplied.

Do not ll the tank completely; leave a space of approx. 10

mm between the fuel level and the wall of the tank to allow for

expansion.

In rigid environmental temperature conditions, use special

winterized diesel fuels or specic additives in order to avoid

the formation of parafn.

ATTENTION

A qualied electrician should carry out electrical connec-

tions according to the norms in force.

ELECTRICAL CONNECTIONS

The electrical connection to the User system is a very impor-

tant operation: safety and good operation of the genset and

User system depend on a correct electrical connection.

Before supplying User system always check:

• that wires connecting gen-set to the user plant are suitable

to the supplied voltage and are in accordance to the appli-

cable rules;

• wire type, section and length have been calculated consi-

dering environment conditions and in force norms;

• ground is functioning correctly: earth fault relay device wor-

ks only if this connection is operating;

• that direction of the phases corresponds to the user plant

phase rotation, and none of the phases has been acciden-

tally connected to neutral.

14/10/13 Messa a Terra_EN

ENGLISH

REV.0-10/16

Earthing

EARTHING WITHOUT GROUND FAULT INTERRUPTER

The protection against electric shock from contact indirect is

ensured by the “electrical separation” with equipotential bonding

between all the exposed conductive parts of the generating set.

The generating set is NOT equipped with a earth leakage circuit

breaker because its windings are not connected to ground,

hence the machine should NOT be intentionally connected to

a grounding circuit.

The limitation of the extension of the electric circuit is very

important for safety, do not power supply to electric plants with

a length greater than 200 meters.

It is important that the power cords of the equipment are equip-

ped with the protective conductor, yellow-green cable, in order

to ensure the connection between the exposed conductive parts

of the generating set and the equipment; this provision does not

apply to the class II equipment (double insulation or reinforced

insulation) recognizable by the symbol

The cables must be suitable environment in which it operates.

It should be noted that with temperatures below 5°C PVC cables

become stiff and PVC insulation tends to cut to the rst fold.

The protection by electrical separation is NOT suitable if the

machine is destined to supply power complex plants or located

in special environments with greater risk of electric shock.

In these cases it is necessary to adopt security measures

electricity provided by law.

For EXAMPLE, you can install a GFI (Ground Fault Interrupter

or Earth Leakage Circuit Breaker) high sensitivity 30mA, and

grounding the Neutral of the generating set: this operation

must be performed by a qualied electrician or at a authorized

service provider.

The grounding of the generating set is now mandatory to ensure

protection against indirect contact by means of the GFI.

Connect the generating set to an earthing system via a cable

certain efciency using the ground terminal (12) on the machine.

EARTHING WITH GROUND FAULT INTERRUPTER

The grounding connection to an earthed installation is obliga-

tory for all models equipped with a differential switch (circuit

breaker). In these groups the generator star point is generally

connected to the machine’s earthing; by employing the TN or TT

distribution system, the differential switch guarantees protection

against indirect contacts.

In the case of powering complex installations requiring or em-

ploying additional electrical protection devices, the coordination

between the protection devices must be veried.

For the grounding connection, use the terminal (12); comply

to local and/or current regulations in force for electrical instal-

lations and safety

EARTHING WITH ISOMETER

Machines equipped with insulation resistance monitor allow

intentionally not to connect the ground terminal PE (12) to an

earthing system.

Located on the front of the machine the insulation resistance

monitor has the function of continuously monitoring the ground

insulation of live parts.

If the insulation resistance falls below the pre-set fault value,

the insulation resistance monitor will interrupt the supply of the

connected equipment.

It is important that the power cords of the devices are provided

with the green-yellow circuit protective conductor, so as to en-

sure the bonding among all the grounds of the equipment and

the ground of the machine; the latter provision does not apply

to equipment with double insulation or reinforced insulation.

NOTE: it is possible to connect the PE terminal (12) to an

own ground connection. In this case an IT earthing system is

accomplished, this means with the active parts isolated from

earth and the equipment cases grounded.

In this case, the insulation resistance monitor checks the insula-

tion resistance of the active parts both towards case and ground,

for example, the insulation towards ground of the power cables.

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