SICK Flexi Gateway GPNT1 Expansion module - gateway Istruzioni per l'uso

O P E R A T I N G I N S T R U C T I O N S

Flexi Gateway GPNT1

Expansion module - gateway

Described product

F

lexi Gateway GPNT1

Manufacturer

SICK AG

Erwin-Sick-Str. 1

79183 Waldkirch

Germany

Legal information

T

his work is protected by copyright. Any rights derived from the copyright shall be

reserved for SICK AG. Reproduction of this document or parts of this document is

only permissible within the limits of the legal determination of Copyright Law. Any modi‐

fication, abridgment or translation of this document is prohibited without the express

written permission of SICK AG.

The trademarks stated in this document are the property of their respective owner.

Original document

T

his document is an original document of SICK AG.

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Contents

1 About this document........................................................................ 5

1.1 Purpose of this document........................................................................ 5

1.2 Scope......................................................................................................... 5

1.3 Target groups and structure of these operating instructions................ 5

1.4 Further information................................................................................... 6

1.5 Symbols and document conventions...................................................... 6

2 Safety information............................................................................ 8

2.1 General safety notes................................................................................ 8

2.2 Intended use............................................................................................. 8

2.3 Improper use............................................................................................. 8

2.4 Requirements for the qualification of personnel.................................... 8

3 Product description........................................................................... 10

3.1 Configuration of the safety controller...................................................... 10

3.2 Overview of the module............................................................................ 11

3.3 Configuration and function...................................................................... 11

3.4 Status indicators....................................................................................... 12

4 Project planning................................................................................ 13

4.1 Design........................................................................................................ 13

4.2 Integration into the controller network.................................................... 13

4.2.1 Network topology..................................................................... 13

4.2.2 Integration via the fieldbus interface..................................... 14

4.2.3 Integration via the TCP/IP socket interface........................... 14

5 Mounting............................................................................................. 16

5.1 Safety......................................................................................................... 16

5.2 Mounting procedure................................................................................. 16

5.3 Module exchange...................................................................................... 16

6 Electrical installation........................................................................ 17

6.1 Safety......................................................................................................... 17

6.2 Device connection.................................................................................... 17

7 Configuration..................................................................................... 18

7.1 Offline, online and security configuration............................................... 18

7.2 Configuring the network interfaces......................................................... 19

7.2.1 Configuring the higher-level controller.................................... 19

7.2.2 Addressing................................................................................ 20

7.2.3 Deactivating alarms................................................................. 20

7.2.4 Configuring the TCP/IP socket interfaces.............................. 20

7.2.5 Configuring the output data (routing to CPU)......................... 21

7.2.6 Configuring the input data (routing to network)..................... 22

CONTENTS

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8 Commissioning.................................................................................. 24

8.1 Check during commissioning and modifications.................................... 24

9 Operation............................................................................................ 25

9.1 Operation of the display........................................................................... 25

9.2 Display menu............................................................................................ 25

9.3 Regular thorough check........................................................................... 25

10 Maintenance...................................................................................... 26

10.1 Regular thorough check........................................................................... 26

11 Troubleshooting................................................................................. 27

11.1 Status indicators....................................................................................... 27

11.2 Possible faults........................................................................................... 28

12 Decommissioning............................................................................. 30

12.1 Disposal..................................................................................................... 30

13 Technical data.................................................................................... 31

13.1 Data sheet................................................................................................. 31

13.2 Data exchange in the network................................................................. 32

13.2.1 PROFINET................................................................................. 32

13.2.2 TCP/IP socket interface........................................................... 38

13.3 Dimensional drawings.............................................................................. 46

14 Ordering information........................................................................ 48

14.1 Scope of delivery....................................................................................... 48

14.2 Ordering information for main module.................................................... 48

14.3 Ordering information for expansion module........................................... 48

14.4 Ordering information for accessories...................................................... 48

15 Annex.................................................................................................. 50

15.1 Compliance with EU directives................................................................. 50

16 List of figures..................................................................................... 51

17 List of tables....................................................................................... 52

CONTENTS

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1 About this document

1.1 Purpose of this document

These operating instructions contain the information required during the life cycle of the

s

afety controller.

Operating instructions of the safety controller must be made available to all people who

work with the device.

1.2 Scope

These operating instructions apply to the Flexi Compact safety controller.

T

his document is included with the following SICK part numbers (this document in all

available language versions):

•

8024567

Furthermore, the following documents contain information about the safety controller:

T

able 1: Available documents

Document Title Part number

Operating instructions FLX3-XTDI1 expansion module

f

or safety controllers

8024571

Operating instructions FLX3-XTDO1 expansion mod‐

ule for safety controllers

8024570

Operating instructions FLX0-GPNT1 expansion mod‐

ule f

or safety controllers

8024567

Operating instructions FLX0-GETC1 expansion mod‐

ule for safety controllers

8024566

Operating instructions Flexi Loop Safe Series Con‐

nection Hardware

8015834

Operating instructions Flexi Loop in the Safety

D

esigner Software

8018174

Competence brochure Guide for Safe Machinery 8008007

1.3 Target groups and structure of these operating instructions

These operating instructions are intended for the following target groups: project devel‐

oper

s (planners, developers, designers), installers, electricians, safety experts (such as

CE authorized representatives, compliance officers, people who test and approve the

application), operators, and maintenance personnel.

These operating instructions are organized by the life phases of the device: project

planning, mounting, electrical installation, commissioning, operation and maintenance.

The table below shows the target groups and how – for many applications – these are

typically divided up between the manufacturer and the entity operating the machine in

which the device is to be integrated:

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Area of responsibility Target group Specific chapters of these operating instruc‐

t

ions

1)

Manufacturer Project developers

(planners, developers,

designers)

Project planning, page 13

Technical data, page 31

Installers Mounting, pa

ge 16

Electricians Electrical installation, page 17

Safety experts Project planning, pa

ge 13

Commissioning, page 24

Technical data, page 31

Operating entity Operators Troubleshooting, pa

ge 27

Maintenance staff Troubleshooting, page 27

Ordering information, page 48

1)

Chapters not listed here are intended for all target groups. All target groups must follow all of the safety

and warning instructions in all chapters of the operating instructions!

In other applications, the operating organization is also the manufacturer of the equip‐

ment w

ith the corresponding allocation of the target groups.

1.4 Further information

www.sick.com

T

he following information is available via the Internet:

•

This document in other languages

•

Data sheets and application examples

•

CAD files and dimensional drawings

•

Certificates (such as the EU declaration of conformity)

•

Guide for Safe Machinery. Six steps to a safe machine

•

Safety Designer (software for configuring safety solutions made by SICK AG)

1.5 Symbols and document conventions

The following symbols and conventions are used in this document:

Safety notes and other notes

DANGER

Indicates a situation presenting imminent danger, which will lead to death or serious

injuries if not prevented.

WARNING

Indic

ates a situation presenting possible danger, which may lead to death or serious

injuries if not prevented.

CAUTION

Indic

ates a situation presenting possible danger, which may lead to moderate or minor

injuries if not prevented.

NOTICE

Indic

ates a situation presenting possible danger, which may lead to property damage if

not prevented.

1 ABOUT THIS DOCUMENT

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NOTE

Indic

ates useful tips and recommendations.

Instructions to action

b

T

he arrow denotes instructions to action.

1. The sequence of instructions for action is numbered.

2. Follow the order in which the numbered instructions are given.

✓

The check mark denotes the result of an instruction.

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2 Safety information

2.1 General safety notes

This chapter contains general safety information about the safety controller.

F

urther safety information is provided in the respective chapters to cover the specific

situations in which the product may be used.

DANGER

If t

he device is not integrated in the way intended by the manufacturer, the protective

function of the device can be impaired. The dangerous state may be ended too late.

b

Plan the integration of the safety component in accordance with the machine

requirements, see "Project planning", page 13.

2.2 Intended use

The Flexi Compact safety controller is a freely configurable control for safety applica‐

t

ions. Sensors and switching elements (e.g. light curtains, laser scanners, switches,

sensors, encoders, emergency stop pushbuttons) are connected to the safety controller

and are linked logically. The corresponding actuators of the machines or systems can

be switched off safely via the switching outputs of the safety controller.

Incorrect use, improper modification or manipulation of the module will invalidate any

warranty from SICK; in addition, any responsibility and liability of SICK AG for damage

and secondary damage caused by this is excluded.

The safety controller system is only suitable for use in industrial environments.

2.3 Improper use

Among others, the safety controller is not suitable for the following applications:

•

Out

doors

•

Underwater

•

In explosion-hazardous areas

•

In residential areas

2.4 Requirements for the qualification of personnel

The protective device must be configured, installed, connected, commissioned, and

ser

viced by qualified safety personnel only.

Project planning

For project planning, a person is considered competent when he/she has expertise and

experience in the selection and use of protective devices on machines and is familiar

with the relevant technical rules and national work safety regulations.

Mechanical mounting, electrical installation, and commissioning

F

or the task, a person is considered qualified when he/she has the expertise and

experience in the relevant field and is sufficiently familiar with the application of the

protective device on the machine to be able to assess whether it is in an operationally

safe state.

2 S

AFETY INFORMATION

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Operation and maintenance

F

or operation and maintenance, a person is considered competent when he/she has

the expertise and experience in the relevant field and is sufficiently familiar with the

application of the protective device on the machine and has been instructed by the

machine operator in its operation.

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3 Product description

3.1 Configuration of the safety controller

Configuration of the safety controller

A s

afety controller comprises the following components:

•

A main module

•

Up to 12 optional expansion modules (excluding maximum 1 gateway)

I3

I5

Q1

Q7

I4

I6

Q2

Q8

A2

I7

Q3

Q5

A1

I8

Q4

Q6

I2

PWR

I1

I3

I5

Q1

Q7

I4

I6

Q2

Q8

A2

I7

Q3

Q5

A1

I8

Q4

Q6

I2

PWR

I1

I3

I5

Q1

Q7

I4

I6

Q2

Q8

A2

I7

Q3

Q5

A1

I8

Q4

Q6

I2

PWR

I1

I3

I5

Q1

Q7

I4

I6

Q2

Q8

A2

I7

Q3

Q5

A1

I8

Q4

Q6

I2

PWR

I1

I3

I5

Q1

Q7

I4

I6

Q2

Q8

A2

I7

Q3

Q5

A1

I8

Q4

Q6

I2

PWR

I1

I3

I5

Q1

Q7

I4

I6

Q2

Q8

A2

I7

Q3

Q5

A1

I8

Q4

Q6

I2

PWR

I1

I3

I5

Q1

Q7

I4

I6

Q2

Q8

A2

I7

Q3

Q5

A1

I8

Q4

Q6

I2

PWR

I1

I3

I5

Q1

Q7

I4

I6

Q2

Q8

A2

I7

Q3

Q5

A1

I8

Q4

Q6

I2

PWR

I1

I3

I5

Q1

Q7

I4

I6

Q2

Q8

A2

I7

Q3

Q5

A1

I8

Q4

Q6

I2

PWR

I1

I3

I5

Q1

Q7

I4

I6

Q2

Q8

A2

I7

Q3

Q5

A1

I8

Q4

Q6

I2

PWR

I1

I3

I5

Q1

Q7

I4

I6

Q2

Q8

A2

I7

Q3

Q5

A1

I8

Q4

Q6

I2

PWR

I1

1

2

3

FLEXIcompact

CV

I1

I3

I7

X1

I2

I4

I8

X

2

X

4

I5

I9

I11

X3

I6

I10

I12

I15

I17

X5

Q3

I16

I18

X6

Q4

A2

I19

X7

Q1

A1

I20

X8

Q2

I14

PWR

I13

Figure 1: Example maximum configuration

1

Main module

2

Expansion module - gateway

3

IO expansion module

Complementary information

•

The gateway and IO expansion modules can be arranged arbitrarily.

3 PRODUCT DESCRIPTION

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3.2 Overview of the module

1

2

3

4

5

Figure 2: Gateway expansion module

1

Release element of the module

2

Display

3

RJ45 female connector

4

RJ45 female connector

5

Backplane bus

3.3 Configuration and function

Prerequisites

•

T

he module can only be operated with a main module.

Configuration

Table 2: Interfaces of the module

Description Quantity

RJ45 female connector 2

Function

T

he module enables a safety controller to send data to a network for control and

diagnostic purposes, and to receive data from the network.

The module offers the following functions:

•

Integration into a PROFINET IO network as a field device

•

Communication of multiple applications with the safety controller via TCP/IP sock‐

ets

•

Configuration of the safety controller via TCP/IP

The module is equipped with an integrated switch. The switch enables the module to

be connected to another Ethernet component (e.g., to a computer) without having to

interrupt the connection of the fieldbus network.

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Complementary information

•

V

oltage is supplied to the module via the backplane bus. Communication with the

main module of the safety controller also occurs via the backplane bus.

3.4 Status indicators

Status indicators

Figure 3: Status indicators

Status indicator

T

able 3: Status indicator

Labeling Color Function

PWR Green/Red Device status

BF Green PROFINET operational status

P1 … P2 Green/yellow/white Network activity for Ethernet

R

J45 female connector 1 and

female connector 2

Further topics

•

"Oper

ation", page 25

•

"Troubleshooting", page 27

3 P

RODUCT DESCRIPTION

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4 Project planning

4.1 Design

Mounting

•

En

vironment meets the requirements of IP54 or higher, e.g., IP54 control cabinet.

•

Mounting on a 35 mm × 7.5 mm mounting rail in accordance with IEC 60715.

•

The mounting rail is connected to the functional earth.

•

Mounting rail is mounted on a mounting plate.

•

Mounting plate is connected to functional earth.

•

Mounting in a vertical orientation (on a horizontal mounting rail).

•

Take suitable ESD protection measures.

Air circulation

To ensure sufficient air circulation and cooling, sufficient distance must be kept in the

control cabinet above and below the module.

Provide an adequate clearance in front of the module (front side) for the connected

cables.

≥ 30≥ 30

≥ 25

Figure 4: Clearances for adequate air circulation

R

equired distance:

•

Above and below the module: ≥ 30 mm

•

In front of the module: ≥ 25 mm

4.2 Integration into the controller network

4.2.1 Network topology

The gateway is suitable for the following network topologies:

•

S

tar

•

Line

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•

Rin

g

•

Tree

4.2.2 Integration via the fieldbus interface

Prerequisites

•

T

he generic station description (GSDML file) is installed in the hardware catalog of

the higher-level controller.

Parameters to be configured

Parameter:

•

Unique device name

•

If applicable, the IP address of the router with associated subnet mask

You can configure the parameters via the following interfaces:

•

Safety Designer

•

Configuration software for the relevant fieldbus network

•

PROFINET controller

•

Display on the gateway

Complementary information

Y

ou can find the required device description file and the device symbol for integration

into a higher-level controller in the following locations:

•

On the Internet on the gateway product page at www.sick.com

•

In the configuration software program directory on the computer

4.2.3 Integration via the TCP/IP socket interface

Overview

Y

ou can integrate the gateway into a network via TCP/IP sockets in parallel to the

fieldbus.

The gateway supports multiple TCP/IP socket interfaces. This enables multiple applica‐

tions to communicate with the safety controller at the same time.

Table 4: TCP/IP socket interfaces

Number of TCP/IP socket interfaces 4

Number of possible connections per TCP/IP socket 6

Total number of connections 24

Important information

NOTE

R

emote TCP/IP connections with excessive signal propagation times can be unstable.

Signal propagation times > 300 ms may result in the connection being terminated.

b

Take account of signal propagation times in the case of remote TCP/IP connec‐

tions.

b

Use the ping command to check the signal propagation time.

b

If necessary, change the routing.

Client or server

Y

ou configure the module as a client or as a server in Safety Designer.

4 P

ROJECT PLANNING

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•

W

hen the module is configured as a server, the application reads the input data

from the module (polling).

•

When the module is configured as a client, the module writes the input data to the

application.

Further topics

•

"C

onfiguring the TCP/IP socket interfaces", page 20

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5 Mounting

5.1 Safety

WARNING

E

lectrical voltage

There is a risk of injury from electrocution while connecting the devices.

b

Disconnect the power for the entire plant/machine.

WARNING

Unintended start of the plant/machine

The plant/machine could inadvertently start while you are connecting the devices.

b

Disconnect the power for the entire plant/machine.

5.2 Mounting procedure

For information on the mounting process, please see the operating instructions:

•

“F

lexi Compact” (SICK part number 8024573)

5.3 Module exchange

Approach

1.

Disconnect the module and the connected components from all voltage sources.

2. Dismantle the defective module.

3. Mount the new module.

5 MOUN

TING

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6 Electrical installation

6.1 Safety

WARNING

E

lectrical voltage

There is a risk of injury from electrocution while connecting the devices.

b

Disconnect the power for the entire plant/machine.

WARNING

Unintended start of the plant/machine

The plant/machine could inadvertently start while you are connecting the devices.

b

Disconnect the power for the entire plant/machine.

6.2 Device connection

Prerequisites

N

etwork cable requirement:

•

Type: 100Base-TX

•

Cables with RJ45 connections

•

Twisted pair Ethernet cable, maximum length 100 m in accordance with

EN 50173

•

Use of wire pairs 1/2 and 3/6

•

Shielded cables

•

Cat 5 STP or higher

Pin assignment

1

2

Figure 5: Connections

1

RJ45 female Ethernet connector

2

RJ45 female Ethernet connector

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7 Configuration

7.1 Offline, online and security configuration

Overview

All c

onfiguration parameters are assigned to a configuration group. The configuration

groups differ, for example, when transmitting and saving the configuration.

The following configuration groups are available

•

Offline configuration

•

Online configuration

•

Security configuration

Offline configuration

All of

fline configuration parameters are written to the safety controller using the Transfer

to device function. The offline configuration includes, for example, all parameters of the

hardware configuration.

These parameters can only be configured in the configuration software.

To configure the parameters, no connection to the safety controller must exist. Only

establish a connection to the safety controller when you want to transfer the configura‐

tion.

The application is stopped while the configuration is transferred to the safety controller.

The offline configuration is stored in the SmartPlug. A (defective) module can be

replaced with a compatible module without having to reconfigure the device. The offline

configuration must be compatible with the physical safety controller.

Within the offlline configuration, a distinction is made between the following configura‐

tion data.

Configuration data:

•

Safety configuration

Configuration data that affect the safety function of a device, e.g., configuration of

s

afety capable inputs, safety outputs, logic, …

•

S

tandard configuration

Configuration data that affect the non-safety function of a device, e.g., configura‐

t

ion of test outputs, configuration of non-safe modules.

•

N

on-functional configuration

Configuration data that have no effect on the functioning of the device, e.g. tag

name

s, comments in the logic, project information of the user

Online configuration

Each of the online configuration parameters have their own transfer option and can

be individually written to the safety controller. The online configuration includes, for

example, the parameters relating to the network settings.

These parameters can be configured in the configuration software or via a module with

a display.

To configure the parameters using the configuration software, a connection to the

safety controller must exist.

The application does not need to be stopped while the configuration is transferred to

the safety controller.

The online configuration is saved in and read back from the SmartPlug using the mod‐

ule position and the module type. If the module position is maintained, a (defective)

module can be replaced with a compatible module without having to reconfigure the

7 C

ONFIGURATION

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device. If the module position is changed, the saved parameters will not work. If, for

e

xample, the module position of a gateway is changed, the connection parameters

need to be reconfigured before a connection to the safety controller can be established.

The old module positions are corrected when writing an offline configuration.

If online configuration parameters are configured without a SmartPlug inserted, these

settings will only apply temporarily until the safety controller is restarted or a SmartPlug

is inserted.

Security configuration

T

he security configuration includes the following parameters:

•

Passwords for user groups

These parameters can only be configured in the configuration software.

The application does not need to be stopped while the configuration is transferred to

the safety controller.

The security configuration is saved in the SmartPlug. A (defective) module can be

replaced with a compatible module without having to reconfigure the device.

Further topics

•

"Smar

tPlug"

•

"Display menu", page 25

7.2 Configuring the network interfaces

7.2.1 Configuring the higher-level controller

Approach

1.

Load the device description file into the configuration software of the higher-level

controller. Follow the instructions in the online help or in the user manual of the

configuration tool to do so.

2. Search the hardware catalog to find the desired device, e.g., use the search

function and enter “SICK”.

3. Add the device to the project and connect to the controller.

4. Select submodules of the cyclical process data. Only one input submodule and

one output submodule can be active at any one time.

5. Specify where they are to be addressed in memory.

6. Configure properties such as the update time for the cyclical I/O data exchange of

the gateway.

7. Assign a PROFINET name to the gateway.

Complementary information

You can find the device description file and device symbol on the gateway product page

at www.sick.com.

The selected submodules of the higher-level controller must match the selected sub‐

modules in the configuration software.

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7.2.2 Addressing

7.2.2.1 Configuring the connection data

Overview

T

he IP address is normally assigned by the PROFINET controller (e.g. higher-level control

system). The gateway also allows you to configure the safety controller via TCP/IP. In

this case, it may be necessary to assign an IP address to the gateway before setting up

the PROFINET network.

Approach

1. In the main navigation pane, click Configuration.

2. In the navigation tree of the required module, select the Addressing menu item.

3. Enter the device name in the PROFINET name field.

4. Enter the IP address, the Subnet mask, and an IP address for a Standard gateway.

Complementary information

The MAC address is printed on the type label of the device.

7.2.2.2 Reading and transmitting values

Overview

If t

he values in the project and the values in the device differ, you can read the values

from the device and apply them to the project or transfer the values from the project to

the device.

Approach

1. In the main navigation pane, click Configuration.

2. In the navigation tree of the required module, select the Addressing menu item.

3. Perform the required action:

°

Click on Read from device. The values are read from the device and adopted in

the project.

°

Click on Transmit to device. The values are read from the device and adopted in

the project.

7.2.3 Deactivating alarms

Approach

1.

In the main navigation pane, click Configuration.

2. In the navigation pane under GPNT, select the PROFINET Alarms menu item.

3. Select the Alarms are inactive option.

✓

The alarms will no longer be transmitted to the higher-level control system.

7.2.4 Configuring the TCP/IP socket interfaces

Overview

T

he module supports four TCP/IP socket interfaces. Multiple applications can commu‐

nicate with the safety controller at the same time. For each TCP/IP socket, six connec‐

tions are possible, i.e. 24 connections in total.

The TCP/IP socket interfaces operate in parallel to the PROFINET interface.

7 C

ONFIGURATION

20

O P E R A T I N G I N S T R U C T I O N S | Flexi Gateway GPNT1 8024581/2020-11-10 | SICK

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SICK Flexi Gateway GPNT1 Expansion module - gateway Istruzioni per l'uso

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